The programmable spring: towards physical emulators of mechanical systems

The way motion is generated and controlled in robotics has traditionally been based on a philosophy of rigidity, where movements are tightly controlled and external influences are ironed out. More recent research into autonomous robots, biological actuation and human machine interaction has uncovered the value of compliant mechanisms in both aiding the production of effective, adaptive and efficient behaviour, and increasing the margins for safety in machines that operate alongside people. Various actuation methods have previously been proposed that allow robotic systems to exploit rather than avoid the influences of external perturbations, but many of these devices can be complex and costly to engineer, and are often task specific. This thesis documents the development of a general purpose modular actuator that can emulate the behaviour of various spring damping systems. It builds on some of the work done to produce reliable force controlled electronic actuators by developing a low cost implementation of an existing force actuator, and combining it with a novel high level control structure running in software on an embedded microcontroller. The actuator hardware with its embedded software results in a compact modular device capable of approximating the behaviour of various mechanical systems and actuation devices. Specifying these behaviours is achieved with an intuitive user interface and a control system based on a concept called profile groups. Profile group configurations that specify complex mechanical behaviours can be rapidly designed and the resulting configurations downloaded for a device to emulate. The novel control system and intuitive user interface developed to facilitate the rapid prototyping of mechanical behaviours are explained in detail. Two prototype devices are demonstrated emulating a number of mechanical systems and the results are compared to mechanical counterparts. Performance issues are discussed and some solutions proposed alongside general improvements to the control system. The applications beyond robotics are also explored

Robot Assisted Shoulder Rehabilitation: Biomechanical Modelling, Design and Performance Evaluation

The upper limb rehabilitation robots have made it possible to improve the motor recovery in stroke survivors while reducing the burden on physical therapists. Compared to manual arm training, robot-supported training can be more intensive, of longer duration, repetitive and task-oriented. To be aligned with the most biomechanically complex joint of human body, the shoulder, specific considerations have to be made in the design of robotic shoulder exoskeletons. It is important to assist all shoulder degrees-of-freedom (DOFs) when implementing robotic exoskeletons for rehabilitation purposes to increase the range of motion (ROM) and avoid any joint axes misalignments between the robot and human’s shoulder that cause undesirable interaction forces and discomfort to the user. The main objective of this work is to design a safe and a robotic exoskeleton for shoulder rehabilitation with physiologically correct movements, lightweight modules, self-alignment characteristics and large workspace. To achieve this goal a comprehensive review of the existing shoulder rehabilitation exoskeletons is conducted first to outline their main advantages and disadvantages, drawbacks and limitations. The research has then focused on biomechanics of the human shoulder which is studied in detail using robotic analysis techniques, i.e. the human shoulder is modelled as a mechanism. The coupled constrained structure of the robotic exoskeleton connected to a human shoulder is considered as a hybrid human-robot mechanism to solve the problem of joint axes misalignments. Finally, a real-scale prototype of the robotic shoulder rehabilitation exoskeleton was built to test its operation and its ability for shoulder rehabilitation

A Review of Pneumatic Actuators Used for the Design of Medical Simulators and Medical Tools

International audienc

Design of Low-Cost Modular Bio-Inspired Electric–Pneumatic Actuator (EPA)-Driven Legged Robots

Exploring the fundamental mechanisms of locomotion extends beyond mere simulation and modeling. It necessitates the utilization of physical test benches to validate hypotheses regarding real-world applications of locomotion. This study introduces cost-effective modular robotic platforms designed specifically for investigating the intricacies of locomotion and control strategies. Expanding upon our prior research in electric–pneumatic actuation (EPA), we present the mechanical and electrical designs of the latest developments in the EPA robot series. These include EPA Jumper, a human-sized segmented monoped robot, and its extension EPA Walker, a human-sized bipedal robot. Both replicate the human weight and inertia distributions, featuring co-actuation through electrical motors and pneumatic artificial muscles. These low-cost modular platforms, with considerations for degrees of freedom and redundant actuation, (1) provide opportunities to study different locomotor subfunctions—stance, swing, and balance; (2) help investigate the role of actuation schemes in tasks such as hopping and walking; and (3) allow testing hypotheses regarding biological locomotors in real-world physical test benches

Design and control of soft rehabilitation robots actuated by pneumatic muscles: State of the art

Robot-assisted rehabilitation has become a new mainstream trend for the treatment of stroke patients with movement disability. Pneumatic muscle (PM) is one of the most promising actuators for rehabilitation robots, due to its inherent compliance and safety features. In this paper, we conduct a systematic review on the soft rehabilitation robots driven by pneumatic muscles. This review discusses up to date mechanical structures and control strategies for PMs-actuated rehabilitation robots. A variety of state-of-the-art soft rehabilitation robots are classified and reviewed according to the actuation configurations. Special attentions are paid to control strategies under different mechanical designs, with advanced control approaches to overcome PM’s highly nonlinear and time-varying behaviors and to enhance the adaptability to different patients. Finally, we analyze and highlight the current research gaps and the future directions in this field, which is potential for providing a reliable guidance on the development of advanced soft rehabilitation robots

The waterbomb actuator: a new origami-based pneumatic soft muscle

This project introduces a new Pneumatic Artificial Muscle (PAM) design based on an origami structure. This artificial muscle is designed to operate at a very low range of pressures while being lightweight and compliant. It is also designed to reduce the pressure threshold and hysteresis problems present on other PAMs like the McKibben actuator. These properties are achieved thanks to a rearranging membrane based on the Waterbomb pattern, which can contract upon inflation while keeping the surface area constant. This concept has been tested using paper prototypes coated with silicone. We created thee different structures (4x8, 6x12 and 8x16 cells waterbomb actuators) from the same paper sheet (14x28cm2) and we actuated them under loads of 2, 4 and 7N. The 4x8 was discarded, but the 6x12 and 8x16 actuators contracted a maximum of 12.5% of the original length (≃10cm) while the operating pressures remained under 5Pa. We also proposed a novel approach to 3D print these actuators using a Stratasys Objet260 Connex3 3D printer. The main idea consists in creating a flat structure that can self-assemble using a technique known as 4D Printing. The pattern is printed as a flat sheet where the hinges are composites composed of an elastomeric material and shape memory polymer (SMP) fibers. These hinges can be activated through a thermomechanical process inducing a self-folding effect. Unfortunately, we were not able to verify this fabrication process due to the lack of material availability

Remote-controlled ambidextrous robot hand actuated by pneumatic muscles: from feasibility study to design and control algorithms

This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University LondonThis thesis relates to the development of the Ambidextrous Robot Hand engineered in Brunel University. Assigned to a robotic hand, the ambidextrous feature means that two different behaviours are accessible from a single robot hand, because of its fingers architecture which permits them to bend in both ways. On one hand, the robotic device can therefore behave as a right hand whereas, on another hand, it can behave as a left hand. The main contribution of this project is its ambidextrous feature, totally unique in robotics area. Moreover, the Ambidextrous Robot Hand is actuated by pneumatic artificial muscles (PAMs), which are not commonly used to drive robot hands. The type of the actuators consequently adds more originality to the project. The primary challenge is to reach an ambidextrous behaviour using PAMs designed to actuate non-ambidextrous robot hands. Thus, a feasibility study is carried out for this purpose. Investigating a number of mechanical possibilities, an ambidextrous design is reached with features almost identical for its right and left sides. A testbench is thereafter designed to investigate this possibility even further to design ambidextrous fingers using 3D printing and an asymmetrical tendons routing engineered to reduce the number of actuators. The Ambidextrous Robot Hand is connected to a remote control interface accessible from its website, which provides video streaming as feedback, to be eventually used as an online rehabilitation device. The secondary main challenge is to implement control algorithms on a robot hand with a range twice larger than others, with an asymmetrical tendons routing and actuated by nonlinear actuators. A number of control algorithms are therefore investigated to interact with the angular displacement of the fingers and the grasping abilities of the hand. Several solutions are found out, notably the implementations of a phasing plane switch control and a sliding-mode control, both specific to the architecture of the Ambidextrous Robot Hand. The implementation of these two algorithms on a robotic hand actuated by PAMs is almost as innovative as the ambidextrous design of the mechanical structure itself