Vibration suppression in high-speed trains with negative stiffness dampers

Copyright © 2018 Techno-Press, Ltd. This work proposes and investigates re-centering negative stiffness dampers (NSDs) for vibration suppression in high-speed trains. The merit of the negative stiffness feature is demonstrated by active controllers on a high-speed train. This merit inspires the replacement of active controllers with re-centering NSDs, which are more reliable and robust than active controllers. The proposed damper design consists of a passive magnetic negative stiffness spring and a semi-active positioning shaft for re-centering function. The former produces negative stiffness control forces, and the latter prevents the amplification of quasi-static spring deflection. Numerical investigations verify that the proposed re-centering NSD can improve ride comfort significantly without amplifying spring deflection

The use of novel mechanical devices for enhancing the performance of railway vehicles

Following successful implementation of inerters for passive mechanical control in racing cars, this research studies potential innovative solutions for railway vehicle suspensions by bringing the inerter concept to the design of mechatronic systems. The inerter is a kinetic energy storage device which reacts to relative accelerations; together with springs and dampers, it can implement a range of mechanical networks distinguished by their frequency characteristics. This thesis investigates advantages of inerter-based novel devices to simplify the design of active solutions. Most of the research work is devoted to the enhancement of vertical ride quality; integrated active-plus-novel-passive solutions are proposed for the secondary suspensions. These are defined by different active control strategies and passive configurations including inerters. By optimisation of the suspension parameters, a synergy between passive and active configurations is demonstrated for a range of ride quality conditions. The evidence of cooperative work is found in the reduction of the required active forces and suspension travelling. This reveals a potential for reducing the actuator size. Benefits on power requirements and actuator dynamic compensation were also identified. One of the strategies features a nonlinear control law proposed here to compensate for 'sky-hook' damping effects on suspension deflection; this, together with inerter-based devices attains up to 50% in active force reduction for a setting providing 30% of ride quality enhancement. The study is developed from both, an analytical and an engineering perspective. Validation of the results with a more sophisticated model is performed. The lateral stability problem was briefly considered towards the end of the investigation. A potential use of inerter-based devices to replace the static yaw stiffness by dynamic characteristics was identified. This leads to a synergy with 'absolute stiffness', an active stability solution for controlling the wheelset 'hunting' problem, for reducing the creep forces developed during curve negotiation

Improvement of semi-active control suspensions based on gain-scheduling control

This study presents the development of a non-linear control strategy for a semi-active suspension controller using a gain-scheduling structure controller. The aim of the study is to overcome the constraints of conventional control strategies and improve semi-active suspension to achieve performance close to that of full active control. Various control strategies have been investigated to improve the performance of semi-active vibration control systems. A wide range of semi-active control strategies have also been experimentally tested by researchers in the attempt to enhance the performance of semi-active suspension systems. However, the findings published in the literature indicate that there appears to be a ceiling to performance improvements with the control strategies that have been proposed to date, which is about the half of what could be achieved with full active control. The main constraint for semi-active devices such as Magnetorheological (MR) dampers is that they are only capable of providing active control forces by dissipating energy, in their active mode, and they switch to work as simple passive dampers, the passive mode, when energy injection is demanded by the associated control laws. The split in durations of time between the active and passive modes for the conventional semi-active control strategies is around 50:50. This study will focus on the development of a novel semi-active control strategy that aims to extend the duration of the active mode and hence reduce the duration of the passive mode for semi-active suspensions by using a gain-scheduling control structure that dynamically changes the control force demanded by the operating conditions. The proposed control method is applied to both vertical and lateral suspensions of a railway vehicle in this study and the improvements in ride quality are evaluated with several different track data. For the purpose of performance comparison, a semi-active controller based on skyhook damping control integrated with MR dampers and also a vehicle with passive suspensions are used as the benchmark, and are used as a reference case for assessment of the proposed design. Numerical simulations are carried out to assess the performance of the proposed gain-scheduling controller. The simulation results obtained illustrate the performance improvement of the proposed control strategy over conventional semi-active control approaches, where the ride quality of the new controller is shown to be significantly improved and comparable with that of full active control. Potentially, this kind of adaptive capability with variable control approaches can be used to deliver the level of the performance that is currently only possible with fully active suspension without incurring the associated high costs and power consumption

Novel mechatronic solutions incorporating inerters for railway vehicle vertical secondary suspensions

This paper discusses the effects of inerter-based passive networks in the design of novel mechatronic solutions for improving the vertical performance of a bogied railway vehicle. Combinations of inerter-based structures and active suspensions comprise distinct novel mechatronic solutions for the vertical secondary suspension of the vehicle. The parameters of the active and passive parts of the overall configuration are optimised so that a synergy arises to enhance the vehicle vertical performance and simplify common mechatronic suspension design conflicts. The study is performed by combining inerter-based suspensions with well-established active control (output-based and model-based) strategies for ride quality enhancement. Also, a novel nonlinear control strategy, here called Adaptive Stiffness, is incorporated for suspension deflection regulation to complement the well-known local implementation of skyhook damping. This would complete a significant set of control strategies to produce general conclusions. The vehicle performance is assessed through the vertical accelerations of the vehicle body as an initial investigation. Attained results show the potential of the inerter concept for innovating mechatronic technologies to achieve substantial improvements in railway vehicle vertical ride quality with reduced actuator force

Semi-active control for independently rotating wheelset in railway vehicles with MR dampers

This thesis presents details of an investigation of a controller for MR damper in the implementation of semi-active control, for primary suspensions of the independently rotating railway vehicles. This research focuses on using MR damper and it addresses on three main aspects when designing semi-active control systems for this application.One aspect is magnetorheological dampers categorised as a controllable fluid damper which can reversibly change from a flowing viscose fluid to semi-solid viscose fluid. The second aspect is the controllable yield strength can change in a millisecond by inducing an electric or magnetic field. Third aspect is MR damper is cheaper than actuators which are usually use in full active controllerThis research is a combination of a lookup table based on the inverse MR damper model to control the current input (to the MR damper) from required force and relative velocity of the device. The MR damper produces the desired force as precisely as possible. However, it is not possible to have precise knowledge of MR parameters and it is also difficult to account for the hysteresis present in MR dampers in the lookup table. Therefore, an additional local PI feedback controller is also used to improve the robustness for the MR control.As the main result, this study provides a comparison between semi-active controller with the use of MR damper and a full active controller system. The results show semi-active controller with the use of MR damper performed as good as full active controller. However semi-active control systems with MR dampers offer an overall efficiency and robustness when compared to the full active control system. Also, this system delivers comparable performance with the benefit of increased reliability and lower cost.In order to assess the developed system comprehensively, a two–axle vehicle model and a full bogie vehicle model are both evaluated individually in the study.The performance and robustness assessments of the developed semi-active controller with the full active control system are evaluated with the use of both two–axle vehicle model and the full bogie vehicle model with different operational track features such as curved track and straight track with lateral irregularities with various travel speeds.This study designed and developed a semi-active control systems with use of MR damper in primary suspension for independent rotation wheelsets in railway vehicles. Computer simulation results verified the suggested semi-active control is able to provide required stability and guidance control for independently- rotating wheelsets. Also, the result performed as well as full active control with the advantage of utilizing a lower cost device for semi-active control rather than an expensive actuator for full active control

Third International Symposium on Magnetic Suspension Technology

In order to examine the state of technology of all areas of magnetic suspension and to review recent developments in sensors, controls, superconducting magnet technology, and design/implementation practices, the Third International Symposium on Magnetic Suspension Technology was held at the Holiday Inn Capital Plaza in Tallahassee, Florida on 13-15 Dec. 1995. The symposium included 19 sessions in which a total of 55 papers were presented. The technical sessions covered the areas of bearings, superconductivity, vibration isolation, maglev, controls, space applications, general applications, bearing/actuator design, modeling, precision applications, electromagnetic launch and hypersonic maglev, applications of superconductivity, and sensors

Adaptive noise cancelling and time–frequency techniques for rail surface defect detection

Adaptive noise cancelling (ANC) is a technique which is very effective to remove additive noises from the contaminated signals. It has been widely used in the fields of telecommunication, radar and sonar signal processing. However it was seldom used for the surveillance and diagnosis of mechanical systems before late of 1990s. As a promising technique it has gradually been exploited for the purpose of condition monitoring and fault diagnosis. Time-frequency analysis is another useful tool for condition monitoring and fault diagnosis purpose as time-frequency analysis can keep both time and frequency information simultaneously. This paper presents an ANC and time-frequency application for railway wheel flat and rail surface defect detection. The experimental results from a scaled roller test rig show that this approach can significantly reduce unwanted interferences and extract the weak signals from strong background noises. The combination of ANC and time-frequency analysis may provide us one of useful tools for condition monitoring and fault diagnosis of railway vehicles

Rail Vehicle Vibrations Control Using Parameters Adaptive PID Controller

In this study, vertical rail vehicle vibrations are controlled by the use of conventional PID and parameters which are adaptive to PID controllers. A parameters adaptive PID controller is designed to improve the passenger comfort by intuitional usage of this method that renews the parameters online and sensitively under variable track inputs. Sinusoidal vertical rail misalignment and measured real rail irregularity are considered as two different disruptive effects of the system. Active vibration control is applied to the system through the secondary suspension. The active suspension application of rail vehicle is examined by using 5-DOF quarter-rail vehicle model by using Manchester benchmark dynamic parameters. The new parameters of adaptive controller are optimized by means of genetic algorithm toolbox of MATLAB. Simulations are performed at maximum urban transportation speed (90 km/h) of the rail vehicle with ±5% load changes of rail vehicle body to test the robustness of controllers. As a result, superior performance of parameters of adaptive controller is determined in time and frequency domain