Facility layout problem: Bibliometric and benchmarking analysis

Facility layout problem is related to the location of departments in a facility area, with the aim of determining the most effective configuration. Researches based on different approaches have been published in the last six decades and, to prove the effectiveness of the results obtained, several instances have been developed. This paper presents a general overview on the extant literature on facility layout problems in order to identify the main research trends and propose future research questions. Firstly, in order to give the reader an overview of the literature, a bibliometric analysis is presented. Then, a clusterization of the papers referred to the main instances reported in literature was carried out in order to create a database that can be a useful tool in the benchmarking procedure for researchers that would approach this kind of problems

An Optimization Method for the Remanufacturing Dynamic Facility Layout Problem with Uncertainties

Remanufacturing is a practice of growing importance due to increasing environmental awareness and regulations. Facility layout design, as the cornerstone of effective facility planning, is concerned about resource localization for a well-coordinated workflow that leads to lower material handling costs and reduced lead times. However, due to stochastic returns of used products/components and their uncontrollable quality conditions, the remanufacturing process exhibits a high level of uncertainty challenging the facility layout design for remanufacturing. This paper undertakes this problem and presents an optimization method for remanufacturing dynamic facility layout with variable process capacities, unequal processing cells, and intercell material handling. A dynamic multirow layout model is presented for layout optimization and a modified simulated annealing heuristic is proposed toward the determination of optimal layout schemes. The approach is demonstrated through a machine tool remanufacturing system

An improved Ant Colony System for the Sequential Ordering Problem

It is not rare that the performance of one metaheuristic algorithm can be improved by incorporating ideas taken from another. In this article we present how Simulated Annealing (SA) can be used to improve the efficiency of the Ant Colony System (ACS) and Enhanced ACS when solving the Sequential Ordering Problem (SOP). Moreover, we show how the very same ideas can be applied to improve the convergence of a dedicated local search, i.e. the SOP-3-exchange algorithm. A statistical analysis of the proposed algorithms both in terms of finding suitable parameter values and the quality of the generated solutions is presented based on a series of computational experiments conducted on SOP instances from the well-known TSPLIB and SOPLIB2006 repositories. The proposed ACS-SA and EACS-SA algorithms often generate solutions of better quality than the ACS and EACS, respectively. Moreover, the EACS-SA algorithm combined with the proposed SOP-3-exchange-SA local search was able to find 10 new best solutions for the SOP instances from the SOPLIB2006 repository, thus improving the state-of-the-art results as known from the literature. Overall, the best known or improved solutions were found in 41 out of 48 cases.Comment: 30 pages, 8 tables, 11 figure

A simulation-based algorithm for solving the resource-assignment problem in satellite telecommunication networks

This paper proposes an heuristic for the scheduling of capacity requests and the periodic assignment of radio resources in geostationary (GEO) satellite networks with star topology, using the Demand Assigned Multiple Access (DAMA) protocol in the link layer, and Multi-Frequency Time Division Multiple Access (MF-TDMA) and Adaptive Coding and Modulation (ACM) in the physical layer.En este trabajo se propone una heurística para la programación de las solicitudes de capacidad y la asignación periódica de los recursos de radio en las redes de satélites geoestacionarios (GEO) con topología en estrella, con la demanda de acceso múltiple de asignación (DAMA) de protocolo en la capa de enlace, y el Multi-Frequency Time Division (Acceso múltiple por MF-TDMA) y codificación y modulación Adaptable (ACM) en la capa física.En aquest treball es proposa una heurística per a la programació de les sol·licituds de capacitat i l'assignació periòdica dels recursos de ràdio en les xarxes de satèl·lits geoestacionaris (GEO) amb topologia en estrella, amb la demanda d'accés múltiple d'assignació (DAMA) de protocol en la capa d'enllaç, i el Multi-Frequency Time Division (Accés múltiple per MF-TDMA) i codificació i modulació Adaptable (ACM) a la capa física

Metaheuristics for the Generalized Quadratic Assignment Problem

The generalized quadratic assignment problem (GQAP) is the task of assigning a set of facilities to a set of locations such that the sum of the assignment and transportation costs is minimized. The facilities may have different space requirements, and the locations may have varying space capacities. Also, multiple facilities may be assigned to each location such that space capacity is not exceeded. In this research, an application of the GQAP is presented for assigning a set of machines to a set of locations on the plant floor. Two meta-heuristics are proposed for solving the GQAP: tabu search (TS) and simulated annealing (SA). In addition, two types of neighborhood structures are considered for each meta-heuristic. A set of 21 test problems, available in the literature, is used to evaluate the performances of the meta-heuristics using one or two neighborhood structures. Computational experiments show that the proposed SA heuristics performed better than the proposed TS heuristics. The SA heuristics obtained results better than those presented in the literature for three of the test problems. On the other hand, the TS heuristics did not perform well for the problems with high space capacity utilization

Dynamic Facility Layout for Cellular and Reconfigurable Manufacturing using Dynamic Programming and Multi-Objective Metaheuristics

The facility layout problem is one of the most classical yet influential problems in the planning of production systems. A well-designed layout minimizes the material handling costs (MHC), personnel flow distances, work in process, and improves the performance of these systems in terms of operating costs and time. Because of this importance, facility layout has a rich literature in industrial engineering and operations research. Facility layout problems (FLPs) are generally concerned with positioning a set of facilities to satisfy some criteria or objectives under certain constraints. Traditional FLPs try to put facilities with the high material flow as close as possible to minimize the MHC. In static facility layout problems (SFLP), the product demands and mixes are considered deterministic parameters with constant values. The material flow between facilities is fixed over the planning horizon. However, in today’s market, manufacturing systems are constantly facing changes in product demands and mixes. These changes make it necessary to change the layout from one period to the other to be adapted to the changes. Consequently, there is a need for dynamic approaches of FLP that aim to generate layouts with high adaptation concerning changes in product demand and mix. This thesis focuses on studying the layout problems, with an emphasis on the changing environment of manufacturing systems. Despite the fact that designing layouts within the dynamic environment context is more realistic, the SFLP is observed to have been remained worthy to be analyzed. Hence, a math-heuristic approach is developed to solve an SFLP. To this aim, first, the facilities are grouped into many possible vertical clusters, second, the best combination of the generated clusters to be in the final layout are selected by solving a linear programming model, and finally, the selected clusters are sequenced within the shop floor. Although the presented math-heuristic approach is effective in solving SFLP, applying approaches to cope with the changing manufacturing environment is required. One of the most well-known approaches to deal with the changing manufacturing environment is the dynamic facility layout problem (DFLP). DFLP suits reconfigurable manufacturing systems since their machinery and material handling devices are reconfigurable to encounter the new necessities for the variations of product mix and demand. In DFLP, the planning horizon is divided into some periods. The goal is to find a layout for each period to minimize the total MHC for all periods and the total rearrangement costs between the periods. Dynamic programming (DP) has been known as one of the effective methods to optimize DFLP. In the DP method, all the possible layouts for every single period are generated and given to DP as its state-space. However, by increasing the number of facilities, it is impossible to give all the possible layouts to DP and only a restricted number of layouts should be fed to DP. This leads to ignoring some layouts and losing the optimality; to deal with this difficulty, an improved DP approach is proposed. It uses a hybrid metaheuristic algorithm to select the initial layouts for DP that lead to the best solution of DP for DFLP. The proposed approach includes two phases. In the first phase, a large set of layouts are generated through a heuristic method. In the second phase, a genetic algorithm (GA) is applied to search for the best subset of layouts to be given to DP. DP, improved by starting with the most promising initial layouts, is applied to find the multi-period layout. Finally, a tabu search algorithm is utilized for further improvement of the solution obtained by improved DP. Computational experiments show that improved DP provides more efficient solutions than DP approaches in the literature. The improved DP can efficiently solve DFLP and find the best layout for each period considering both material handling and layout rearrangement costs. However, rearrangement costs may include some unpredictable costs concerning interruption in production or moving of facilities. Therefore, in some cases, managerial decisions tend to avoid any rearrangements. To this aim, a semi-robust approach is developed to optimize an FLP in a cellular manufacturing system (CMS). In this approach, the pick-up/drop-off (P/D) points of the cells are changed to adapt the layout with changes in product demand and mix. This approach suits more a cellular flexible manufacturing system or a conventional system. A multi-objective nonlinear mixed-integer programming model is proposed to simultaneously search for the optimum number of cells, optimum allocation of facilities to cells, optimum intra- and inter-cellular layout design, and the optimum locations of the P/D points of the cells in each period. A modified non-dominated sorting genetic algorithm (MNSGA-II) enhanced by an improved non-dominated sorting strategy and a modified dynamic crowding distance procedure is used to find Pareto-optimal solutions. The computational experiments are carried out to show the effectiveness of the proposed MNSGA-II against other popular metaheuristic algorithms

Compilation and Scheduling Techniques for Embedded Systems

Embedded applications are constantly increasing in size, which has resulted in increasing demand on designers of digital signal processors (DSPs) to meet the tight memory, size and cost constraints. With this trend, memory requirement reduction through code compaction and variable coalescing techniques are gaining more ground. Also, as the current trend in complex embedded systems of using multiprocessor system-on-chip (MPSoC) grows, problems like mapping, memory management and scheduling are gaining more attention. The first part of the dissertation deals with problems related to digital signal processors. Most modern DSPs provide multiple address registers and a dedicated address generation unit (AGU) which performs address generation in parallel to instruction execution. A careful placement of variables in memory is important in decreasing the number of address arithmetic instructions leading to compact and efficient code. Chapters 2 and 3 present effective heuristics for the simple and the general offset assignment problems with variable coalescing. A solution based on simulated annealing is also presented. Chapter 4 presents an optimal integer linear programming (ILP) solution to the offset assignment problem with variable coalescing and operand permutation. A new approach to the general offset assignment problem is introduced. Chapter 5 presents an optimal ILP formulation and a genetic algorithm solution to the address register allocation problem (ARA) with code transformation techniques. The ARA problem is used to generate compact codes for array-intensive embedded applications. In the second part of the dissertation, we study problems related to MPSoCs. MPSoCs provide the flexibility to meet the performance requirements of multimedia applications while respecting the tight embedded system constraints. MPSoC-based embedded systems often employ software-managed memories called scratch-pad memories (SPM). Scheduling the tasks of an application on the processors and partitioning the available SPM budget among those processors are two critical issues in reducing the overall computation time. Traditionally, the step of task scheduling is applied separately from the memory partitioning step. Such a decoupled approach may miss better quality schedules. Chapters 6 and 7 present effective heuristics that integrate task allocation and SPM partitioning to further reduce the execution time of embedded applications for single and multi-application scenarios