New efficient constructive heuristics for the hybrid flowshop to minimise makespan: A computational evaluation of heuristics

This paper addresses the hybrid flow shop scheduling problem to minimise makespan, a well-known scheduling problem for which many constructive heuristics have been proposed in the literature. Nevertheless, the state of the art is not clear due to partial or non homogeneous comparisons. In this paper, we review these heuristics and perform a comprehensive computational evaluation to determine which are the most efficient ones. A total of 20 heuristics are implemented and compared in this study. In addition, we propose four new heuristics for the problem. Firstly, two memory-based constructive heuristics are proposed, where a sequence is constructed by inserting jobs one by one in a partial sequence. The most promising insertions tested are kept in a list. However, in contrast to the Tabu search, these insertions are repeated in future iterations instead of forbidding them. Secondly, we propose two constructive heuristics based on Johnson’s algorithm for the permutation flowshop scheduling problem. The computational results carried out on an extensive testbed show that the new proposals outperform the existing heuristics.Ministerio de Ciencia e Innovación DPI2016-80750-

A computational evaluation of constructive and improvement heuristics for the blocking flow shop to minimize total flowtime

This paper focuses on the blocking flow shop scheduling problem with the objective of total flowtime minimisation. This problem assumes that there are no buffers between machines and, due to its application to many manufacturing sectors, it is receiving a growing attention by researchers during the last years. Since the problem is NP-hard, a large number of heuristics have been proposed to provide good solutions with reasonable computational times. In this paper, we conduct a comprehensive evaluation of the available heuristics for the problem and for related problems, resulting in the implementation and testing of a total of 35 heuristics. Furthermore, we propose an efficient constructive heuristic which successfully combines a pool of partial sequences in parallel, using a beam-search-based approach. The computational experiments show the excellent performance of the proposed heuristic as compared to the best-so-far algorithms for the problem, both in terms of quality of the solutions and of computational requirements. In fact, despite being a relative fast constructive heuristic, new best upper bounds have been found for more than 27% of Taillard’s instances.Ministerio de Ciencia e Innovación DPI2013-44461-P/DP

Development of p resonant current control for dc motor by using Arduino

The DC motors have been popular in the industry control area for a long time because DC motors have many good features. Generally, DC motor speed is controlled by using potentiometers, variable resistors, and pulse-width-modulation. Speed control also can be achieved by variable battery tapping, variable supply voltage, resistors or electronic controls. But the problems in applying this conventional control method are the effects of nonlinearity in a DC motor. This project presents the development of Proportional Resonant (PR) current control for DC Motor. P Resonant (PR) type controller has been proposed to overcome the problem using MATLAB/Simulink software. This technique was called current control technique by comparing the actual current with the reference current at PR controller. Then, the Simulink model downloaded into Arduino to generate PWM signal. This signal was used to trigger the MOSFET at the rectifier circuit in order to control the current at DC motor. A set of hardware was designed and developed to demonstrate the validity of this approach. The observation and experimental results were explained in this report base on the PWM output and output current at DC motor

A new vision of approximate methods for the permutation flowshop to minimise makespan: State-of-the-art and computational evaluation

[EN] The permutation flowshop problem is a classic machine scheduling problem where n jobs must be processed on a set of m machines disposed in series and where each job must visit all machines in the same order. Many production scheduling problems resemble flowshops and hence it has generated much interest and had a big impact in the field, resulting in literally hundreds of heuristic and metaheuristic methods over the last 60 years. However, most methods proposed for makespan minimisation are not properly compared with existing procedures so currently it is not possible to know which are the most efficient methods for the problem regarding the quality of the solutions obtained and the computational effort required. In this paper, we identify and exhaustively compare the best existing heuristics and metaheuristics so the state-of-the-art regarding approximate procedures for this relevant problem is established. (C) 2016 Elsevier B.V. All rights reserved.The authors are sincerely grateful to the anonymous referees, who provide very valuable comments on the earlier version of the paper. This research has been funded by the Spanish Ministry of Science and Innovation, under projects "ADDRESS" (DPI2013-44461-P/DPI) and "SCHEYARD" (DPI2015-65895-R) co-financed by FEDER funds.Fernandez-Viagas, V.; Ruiz García, R.; Framinan, J. (2017). A new vision of approximate methods for the permutation flowshop to minimise makespan: State-of-the-art and computational evaluation. European Journal of Operational Research. 257(3):707-721. https://doi.org/10.1016/j.ejor.2016.09.055S707721257

AN EFFICIENT HEURISTIC TO BALANCE TRADE-OFFS BETWEEN UTILIZATION AND PATIENT FLOWTIME IN OPERATING ROOM MANAGEMENT

Balancing trade-offs between production cost and holding cost is critical for production and operations management. Utilization of an operating room affects production cost, which relates to makespan, and patient flowtime affects holding cost. There are trade-offs between two objectives, to minimize makespan and to minimize flowtime. However, most existing constructive heuristics focus only on single-objective optimization. In the current literature, NEH is the best constructive heuristic to minimize makespan, and LR heuristic is the best to minimize flowtime. In this thesis, we propose a current and future deviation (CFD) heuristic to balance trade-offs between makespan and flowtime minimizations. Based on 5400 randomly generated instances and 120 instances in Taillard’s benchmarks, our CFD heuristic outperforms NEH and LR heuristics on trade-off balancing, and achieves the most stable performances from the perspective of statistical process control

Permutation Flowshop Scheduling with Earliness and Tardiness Penalties

We address the permutation flowshop scheduling problem with earliness and tardiness penalties (E/T) and common due date of jobs. Large number of process and discrete parts industries follow flowshop type of production process. There are very few results reported for multi-machine E/T scheduling problems. We show that the problem can be sub-divided into three groups- one, where the due date is such that all jobs are necessarily tardy; the second, where the due date is such that it is not tight enough to act as a constraint on scheduling decision; and the third is a group of problems where the due date is in between the above two. We develop analytical results and heuristics for problems arising in each of these three classes. Computational results of the heuristics are reported. Most of the problems in this research are addressed for the first time in the literature. For problems with existing heuristics, the heuristic solution is found to perform better than the existing results.

A simulation-based approach for solving the flowshop problem

A simulation-based algorithm for the Permutation Flowshop Sequencing Problem (PFSP) is presented. The algorithm uses Monte Carlo Simulation and a discrete version of the triangular distribution to incorporate a randomness criterion in the classical Nawaz, Enscore, and Ham (NEH) heuristic and starts an iterative process in order to obtain a set of alternative solutions to the PFSP. Thus, a random but biased lo We can then consider several properties per solution other than the makespan, such as balanced idle times among machines, number of completed jobs at a given target time, etc. This allows the decision-maker to consider multiple solution characteristics apart from those defined by the aprioristic objective function. Therefore, our methodology provides flexibility during the sequence selection process, which may help to improve the scheduling process. Several tests have been performed to discuss the effectiveness of this approach. The results obtained so far are promising enough to encourage further developments and improvements on the algorithm and its applications in real-life scenarios. In particular, Multi-Agent Simulation is proposed as a promising technique to be explored in future works.Postprint (published version

Scheduling flow lines with buffers by ant colony digraph

This work starts from modeling the scheduling of n jobs on m machines/stages as flowshop with buffers in manufacturing. A mixed-integer linear programing model is presented, showing that buffers of size n - 2 allow permuting sequences of jobs between stages. This model is addressed in the literature as non-permutation flowshop scheduling (NPFS) and is described in this article by a disjunctive graph (digraph) with the purpose of designing specialized heuristic and metaheuristics algorithms for the NPFS problem. Ant colony optimization (ACO) with the biologically inspired mechanisms of learned desirability and pheromone rule is shown to produce natively eligible schedules, as opposed to most metaheuristics approaches, which improve permutation solutions found by other heuristics. The proposed ACO has been critically compared and assessed by computation experiments over existing native approaches. Most makespan upper bounds of the established benchmark problems from Taillard (1993) and Demirkol, Mehta, and Uzsoy (1998) with up to 500 jobs on 20 machines have been improved by the proposed ACO

A scatter search algorithm for the distributed permutation flowshop scheduling problem

The distributed permutation flowshop problem has been recently proposed as a generalization of the regular flowshop setting where more than one factory is available to process jobs. Distributed manufacturing is a common situation for large enterprises that compete in a globalized market. The problem has two dimensions: assigning jobs to factories and scheduling the jobs assigned to each factory. Despite being recently introduced, this interesting scheduling problem has attracted attention and several heuristic and metaheuristic methods have been proposed in the literature. In this paper we present a scatter search (SS) method for this problem to optimize makespan. SS has seldom been explored for flowshop settings. In the proposed algorithm we employ some advanced techniques like a reference set made up of complete and partial solutions along with other features like restarts and local search. A comprehensive computational campaign including 10 existing algorithms, together with statistical analyses, shows that the proposed scatter search algorithm produces better results than existing algorithms by a significant margin. Moreover all 720 known best solutions for this problem are improved.Ruben Ruiz is partially supported by the Spanish Ministry of Economy and Competitiveness, under the project "RESULT - Realistic Extended Scheduling Using Light Techniques" with reference DPI2012-36243-C02-01 co-financed by the European Union and FEDER funds and by the Universitat Politecnica de Valencia, for the project MRPIV with reference PAID/2012/202.Naderi, B.; Ruiz García, R. (2014). A scatter search algorithm for the distributed permutation flowshop scheduling problem. European Journal of Operational Research. 239(2):323-334. https://doi.org/10.1016/j.ejor.2014.05.024S323334239

A speed-up procedure for the hybrid flow shop scheduling problem

Article number 115903During the last decades, hundreds of approximate algorithms have been proposed in the literature addressing flow-shop-based scheduling problems. In the race for finding the best proposals to solve these problems, speedup procedures to compute objective functions represent a key factor in the efficiency of the algorithms. This is the case of the well-known Taillard’s accelerations proposed for the traditional flow shop with makespan minimisation or several other accelerations proposed for related scheduling problems. Despite the interest in proposing such methods to improve the efficiency of approximate algorithms, to the best of our knowledge, no speed-up procedure has been proposed so far in the hybrid flow shop literature. To tackle this challenge, we propose in this paper a speed-up procedure for makespan minimisation, which can be incorporate in insertion-based neighbourhoods using a complete representation of the solutions. This procedure is embedded in the traditional iterated greedy algorithm. The computational experience shows that even incorporating the proposed speed-up procedure in this simple metaheuristic results in outperforming the best metaheuristic for the problem under consideration.Junta de Andalucía(España) US-1264511Ministerio de Ciencia e Innovación (España) PID2019-108756RB-I0