Intelligent systems in manufacturing: current developments and future prospects

Global competition and rapidly changing customer requirements are demanding increasing changes in manufacturing environments. Enterprises are required to constantly redesign their products and continuously reconfigure their manufacturing systems. Traditional approaches to manufacturing systems do not fully satisfy this new situation. Many authors have proposed that artificial intelligence will bring the flexibility and efficiency needed by manufacturing systems. This paper is a review of artificial intelligence techniques used in manufacturing systems. The paper first defines the components of a simplified intelligent manufacturing systems (IMS), the different Artificial Intelligence (AI) techniques to be considered and then shows how these AI techniques are used for the components of IMS

Modeling and Solving Flow Shop Scheduling Problem Considering Worker Resource

In this paper, an uninterrupted hybrid flow scheduling problem is modeled under uncertainty conditions. Due to the uncertainty of processing time in workshops, fuzzy programming method has been used to control the parameters of processing time and preparation time. In the proposed model, there are several jobs that must be processed by machines and workers, respectively. The main purpose of the proposed model is to determine the correct sequence of operations and assign operations to each machine and each worker at each stage, so that the total completion time (Cmax) is minimized. Also this paper, fuzzy programming method is used for control unspecified parameter has been used from GAMS software to solve sample problems. The results of problem solving in small and medium dimensions show that with increasing uncertainty, the amount of processing time and consequently the completion time increases. Increases from the whole work. On the other hand, with the increase in the number of machines and workers in each stage due to the high efficiency of the machines, the completion time of all works has decreased. Innovations in this paper include uninterrupted hybrid flow storage scheduling with respect to fuzzy processing time and preparation time in addition to payment time. The allocation of workers and machines to jobs is another innovation of this article

Planning and Scheduling Optimization

Although planning and scheduling optimization have been explored in the literature for many years now, it still remains a hot topic in the current scientific research. The changing market trends, globalization, technical and technological progress, and sustainability considerations make it necessary to deal with new optimization challenges in modern manufacturing, engineering, and healthcare systems. This book provides an overview of the recent advances in different areas connected with operations research models and other applications of intelligent computing techniques used for planning and scheduling optimization. The wide range of theoretical and practical research findings reported in this book confirms that the planning and scheduling problem is a complex issue that is present in different industrial sectors and organizations and opens promising and dynamic perspectives of research and development

Non-identical parallel machines batch processing problem with release dates, due dates and variable maintenance activity to minimize total tardiness

[EN] Combination of job scheduling and maintenance activity has been widely investigated in the literature. We consider a non-identical parallel machines batch processing (BP) problem with release dates, due dates and variable maintenance activity to minimize total tardiness. An original mixed integer linear programming (MILP) model is formulated to provide an optimal solution. As the problem under investigation is known to be strongly NP-hard, two meta-heuristic approaches based on Simulated Annealing (SA) and Variable Neighborhood Search (VNS) are developed. A constructive heuristic method (H) is proposed to generate initial feasible solutions for the SA and VNS. In order to evaluate the results of the proposed solution approaches, a set of instances were randomly generated. Moreover, we compare the performance of our proposed approaches against four meta heuristic algorithms adopted from the literature. The obtained results indicate that the proposed solution methods have a competitive behaviour and they outperform the other meta-heuristics in most instances. Although in all cases, H + SA is the most performing algorithm compared to the others.Beldar, P.; Moghtader, M.; Giret Boggino, AS.; Ansaripoord, AH. (2022). Non-identical parallel machines batch processing problem with release dates, due dates and variable maintenance activity to minimize total tardiness. Computers & Industrial Engineering. 168:1-28. https://doi.org/10.1016/j.cie.2022.10813512816

Dynamic Scheduling for Maintenance Tasks Allocation supported by Genetic Algorithms

Since the first factories were created, man has always tried to maximize its production and, consequently, his profits. However, the market demands have changed and nowadays is not so easy to get the maximum yield of it. The production lines are becoming more flexible and dynamic and the amount of information going through the factory is growing more and more. This leads to a scenario where errors in the production scheduling may occur often. Several approaches have been used over the time to plan and schedule the shop-floor’s production. However, some of them do not consider some factors present in real environments, such as the fact that the machines are not available all the time and need maintenance sometimes. This increases the complexity of the system and makes it harder to allocate the tasks competently. So, more dynamic approaches should be used to explore the large search spaces more efficiently. In this work is proposed an architecture and respective implementation to get a schedule including both production and maintenance tasks, which are often ignored on the related works. It considers the maintenance shifts available. The proposed architecture was implemented using genetic algorithms, which already proved to be good solving combinatorial problems such as the Job-Shop Scheduling problem. The architecture considers the precedence order between the tasks of a same product and the maintenance shifts available on the factory. The architecture was tested on a simulated environment to check the algorithm behavior. However, it was used a real data set of production tasks and working stations

A survey of scheduling problems with setup times or costs

Author name used in this publication: C. T. NgAuthor name used in this publication: T. C. E. Cheng2007-2008 > Academic research: refereed > Publication in refereed journalAccepted ManuscriptPublishe

Lot Streaming in Different Types of Production Processes: A PRISMA Systematic Review

At present, any industry that wanted to be considered a vanguard must be willing to improve itself, developing innovative techniques to generate a competitive advantage against its direct competitors. Hence, many methods are employed to optimize production processes, such as Lot Streaming, which consists of partitioning the productive lots into overlapping small batches to reduce the overall operating times known as Makespan, reducing the delivery time to the final customer. This work proposes carrying out a systematic review following the PRISMA methodology to the existing literature in indexed databases that demonstrates the application of Lot Streaming in the different production systems, giving the scientific community a strong consultation tool, useful to validate the different important elements in the definition of the Makespan reduction objectives and their applicability in the industry. Two hundred papers were identified on the subject of this study. After applying a group of eligibility criteria, 63 articles were analyzed, concluding that Lot Streaming can be applied in different types of industrial processes, always keeping the main objective of reducing Makespan, becoming an excellent improvement tool, thanks to the use of different optimization algorithms, attached to the reality of each industry.This work was supported by the Universidad Tecnica de Ambato (UTA) and their Research and Development Department (DIDE) under project CONIN-P-256-2019, and SENESCYT by grants “Convocatoria Abierta 2011” and “Convocatoria Abierta 2013”