Redesign Support Framework for Complex Technical Processes

Els processos industrials requereixen avaluacions periòdiques per a verificar la seva correcta operació en termes tècnics i econòmics. Aquestes avaluacions són necessàries a causa de els canvis en els mercats i en la legislació ambiental i de seguretat. Per a satisfer aquestes demandes és necessari investigar les alternatives dels processos que permetin l'ús òptim dels recursos existents amb la mínima inversió econòmica possible. Aquesta tasca es coneix com redisseny, que és un procediment per a determinar possibles canvis en un procés existent per a millorar-lo pel en alguna mètrica, tal com econòmica, ambiental, de seguretat, etc. En aquesta tesi es proposa un marc d'ajuda al redisseny per a processos tècnics. Aquest marc fa ús d'una representació jeràrquica de models múltiples del procés que es re dissenyarà en conjunció amb un motor que raonament basat en casos per a ajudar a decidir quins elements del procés han de ser modificats. El marc consisteix en quatre etapes principals: adquisició de la descripció del disseny, identificació de candidats, generació d'alternatives, i adaptació i avaluació d'alternatives.El procés original es modela jeràrquicament emprant conceptes de mitjans-fins i parts-tot. Així el coneixement sobre el comportament, l'estructura, la funció i l'objectiu de cadascuna de les parts del procés es genera i s'emmagatzema automàticament. Donat les noves especificacions o requisits que el procés ha de satisfer, el sistema troba les parts del procés que ha de ser redissenyades. S'utilitza una llibreria de casos per a obtenir seccions alternatives del procés que es puguin adaptar per a substituir parts del procés original. Per tant, el marc proposat permet modelar el procés, identificar els components de procés viables a redissenyar, obtenir components alternatius i finalment adaptar aquests components alternatius en el procés original. Aquest procediment es pot veure com activitat d'enginyeria inversa on es generen models abstractes en diversos nivells a partir d'una descripció detallada d'un procés existent per a reduir la seva complexitat. El marc ha estat implementat i provat en el domini d'Enginyeria Química.Los procesos industriales requieren evaluaciones periódicas para verificar su correcta operación en términos técnicos y económicos. Estas evaluaciones son necesarias debido a los cambios en los mercados y en la legislación ambiental y de seguridad. Para satisfacer estas demandas es necesario investigar las alternativas de los procesos que permitan el uso óptimo de los recursos existentes con la mínima inversión económica posible. Esta tarea se conoce como rediseño, que es un procedimiento para determinar posibles cambios en un proceso existente para mejorarlo con respecto a alguna métrica, tal como económica, ambiental, de seguridad, etc.En esta tesis se propone un marco de ayuda al rediseño para procesos técnicos. Este marco emplea una representación jerárquica de modelos múltiples del proceso que se rediseñará en conjunción con un motor que razonamiento basado en casos para ayudar a decidir qué elementos del proceso deben ser modificados. El marco consiste en cuatro etapas principales: adquisición de la descripción del diseño, identificación de candidatos, generación de alternativas, y adaptación y evaluación de alternativas. El proceso original se modela jerárquicamente empleando conceptos de medios-fines y partes-todo. Así el conocimiento sobre el comportamiento, la estructura, la función y el objetivo de cada una de las parte del proceso se genera y se almacena automáticamente. Dado las nuevas especificaciones o requisitos que el proceso debe satisfacer, el sistema encuentra las partes del proceso que debe ser rediseñadas. Se utiliza una librería de casos para obtener secciones alternativas del proceso que se puedan adaptar para sustituir partes del proceso original. Por lo tanto, el marco propuesto permite modelar el proceso, identificar los componentes de proceso viables a rediseñar, obtener componentes alternativos y finalmente adaptar estos componentes alternativos en el proceso original. Este procedimiento se puede ver como actividad de ingeniería inversa donde se generan modelos abstractos en diversos niveles a partir de una descripción detallada de un proceso existente para reducir su complejidad. El marco ha sido implementado y probado en el dominio de Ingeniería Química.Industrial processes require periodic evaluations to verify their correct operation, both in technical and economical terms. These evaluations are necessary due to changes in the markets, and in safety and environmental legislation. In order to satisfy these demands it is necessary to investigate process alternatives that allow the optimal use of existing resources with the minimum possible investment. This task is known as redesign, which is a procedure to determine possible changes to an existing process in order to improve it with respect to some metric, such as economical, environmental, safety, etc.A redesign support framework for technical processes is proposed in this thesis. This framework employs a multiple-model hierarchical representation of the process to be redesigned together with a case-based reasoning engine that helps to decide which elements of the process should be modified. The framework consists of four main stages: acquisition of the design description, identification of candidates, generation of alternatives, and adaptation and evaluation of alternatives.The original process is modelled hierarchically exploiting means-end and part-whole concepts, and thus knowledge about the behaviour, structure, function and intention of each part of the process is automatically generated and stored. Given the new specifications or requirements that the process must fulfil, the system finds the parts of the process which must be redesigned and a case library is used to obtain alternative process sections which can be adapted to substitute parts of the original process. Therefore, the proposed framework allows to model the process, to identify process components suitable for redesign, to obtain alternative components, and finally, to adapt these components into the original process. This procedure can be seen as a reverse engineering activity where abstract models at different levels are generated from a detailed description of an existing process to reduce its complexity. The framework has been implemented and tested on the Chemical Engineering domain.Postprint (published version

Global supply chains of high value low volume products

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Design for Wire + Arc Additive Manufacture: design rules and build orientation selection

Wire + Arc Additive Manufacture (WAAM) is an additive manufacturing technology that can produce near net-shape parts layer by layer in an automated manner using welding technology controlled by a robot or CNC machine. WAAM has been shown to produce parts with good structural integrity in a range of materials including titanium, steel and aluminium and has the potential to produce high value structural parts at lower cost with much less waste material and shorter lead times that conventional manufacturing processes. This paper provides an initial set of design rules for WAAM and presents a methodology for build orientation selection for WAAM parts. The paper begins with a comparison between the design requirements and capabilities of WAAM and other additive manufacturing technologies, design guidelines for WAAM are then presented based on experimental work. A methodology to select the most appropriate build orientation for WAAM parts is then presented using a multi attribute decision matrix approach to compare different design alternatives. Two aerospace case study parts are provided to illustrate the methodology

Integration of operations in process systems

The problem of system Integration in the context of an Industrial Enterprise is a multidimensional problem with fundamental dimensions those of: (i) Purpose, goals and objectives, (ii) Overall process operations, (ii) Overall System Design/Redesign, (iii) Information, Data and Software, and (iv) Verification, validation and assurance. Each of the above areas is addressed by respective groups which consider their area as representing the entirety of the problem and they frequently ignore the other important dimensions. The aim of this paper is to consider first the general problem of integration from all its fundamental aspects and focus on the key paradigm of Global Operations. Within this area we consider the issues of system organization and in particular the problems relating to hierarchical organization of the different operational functionalities, the issues of aggregation and disaggregation and the related problems of the "top-down" and "bottom up" approaches. System complexity is considered within this framework and the notion of emergent properties is then considered as a problem of aggregation of behaviours, which may be also seen as projections within the setup of a control and information architecture. Such an architecture is defined for the multi-level hierarchical organisational structure that we consider. We show that systems and control concepts and problems play a central role the development of an overall integration methodology and interpreting the features of the different emergent properties. The subject of modelling emerges with a central role in the effort to develop a methodology for systems integration, as well as quantifying the predictors of relevant emergent properties. The approach introduced here is intimately linked to Multilevel hybrid systems (Hierarchy of Operations), and provides a complementary dimension to issues of System Design (and Re-design) dominated by the theory of Structure Evolving systems [10] (in the total Design and Life-cycle analysis) emerges as the central approach. This paper provides an overview of the subject area and focuses on the development of the general conceptual framework for integration. We additionally develop and propose a systems framework for the evolutionary integration in this paper

A perspective on CELSS control issues

Some issues of Closed Ecological Life Support System (CELSS) analysis and design are effectively addressed from a systems control perspective. CELSS system properties that may be elucidated using control theory in conjunction with mathematical and simulation modeling are enumerated. The approach that is being taken to the design of a control strategy for the Crop Growth Research Chamber (CGRC) and the relationship of that approach to CELSS plant growth unit subsystems control is described

Life cycle assessment (LCA) applied to the process industry: a review

Purpose : Life cycle assessment (LCA) methodology is a well-established analytical method to quantify environmental impacts, which has been mainly applied to products. However, recent literature would suggest that it has also the potential as an analysis and design tool for processes, and stresses that one of the biggest challenges of this decade in the field of process systems engineering (PSE) is the development of tools for environmental considerations. Method : This article attempts to give an overview of the integration of LCA methodology in the context of industrial ecology, and focuses on the use of this methodology for environmental considerations concerning process design and optimization. Results : The review identifies that LCA is often used as a multi-objective optimization of processes: practitioners use LCA to obtain the inventory and inject the results into the optimization model. It also shows that most of the LCA studies undertaken on process analysis consider the unit processes as black boxes and build the inventory analysis on fixed operating conditions. Conclusions : The article highlights the interest to better assimilate PSE tools with LCA methodology, in order to produce a more detailed analysis. This will allow optimizing the influence of process operating conditions on environmental impacts and including detailed environmental results into process industry

Determinants of Pollution Abatement and Control Expenditure: Evidence from Romania

The aim of the present study is to shed some light on the factors affecting Pollution Abatement and Control Expenditure (PACE) in the context of a transition economy such as Romania, in contrast to the existing literature which mostly focuses on developed economies. Specifically, we use survey data of the Romanian National Institute of Statistics and estimate Multilevel Regression Model (MRM) to investigate the determinants of environmental behaviour at plant level. Our results reveal some important differences vis-‡-vis the developed countries, such as a less significant role for collective action and environmental taxes, which suggests some possible policy changes to achieve better environmental outcomes.http://deepblue.lib.umich.edu/bitstream/2027.42/64412/1/wp945.pd