445 research outputs found

    Modeling, Characterizing and Reconstructing Mesoscale Microstructural Evolution in Particulate Processing and Solid-State Sintering

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    abstract: In material science, microstructure plays a key role in determining properties, which further determine utility of the material. However, effectively measuring microstructure evolution in real time remains an challenge. To date, a wide range of advanced experimental techniques have been developed and applied to characterize material microstructure and structural evolution on different length and time scales. Most of these methods can only resolve 2D structural features within a narrow range of length scale and for a single or a series of snapshots. The currently available 3D microstructure characterization techniques are usually destructive and require slicing and polishing the samples each time a picture is taken. Simulation methods, on the other hand, are cheap, sample-free and versatile without the special necessity of taking care of the physical limitations, such as extreme temperature or pressure, which are prominent issues for experimental methods. Yet the majority of simulation methods are limited to specific circumstances, for example, first principle computation can only handle several thousands of atoms, molecular dynamics can only efficiently simulate a few seconds of evolution of a system with several millions particles, and finite element method can only be used in continuous medium, etc. Such limitations make these individual methods far from satisfaction to simulate macroscopic processes that a material sample undergoes up to experimental level accuracy. Therefore, it is highly desirable to develop a framework that integrate different simulation schemes from various scales to model complicated microstructure evolution and corresponding properties. Guided by such an objective, we have made our efforts towards incorporating a collection of simulation methods, including finite element method (FEM), cellular automata (CA), kinetic Monte Carlo (kMC), stochastic reconstruction method, Discrete Element Method (DEM), etc, to generate an integrated computational material engineering platform (ICMEP), which could enable us to effectively model microstructure evolution and use the simulated microstructure to do subsequent performance analysis. In this thesis, we will introduce some cases of building coupled modeling schemes and present the preliminary results in solid-state sintering. For example, we use coupled DEM and kinetic Monte Carlo method to simulate solid state sintering, and use coupled FEM and cellular automata method to model microstrucutre evolution during selective laser sintering of titanium alloy. Current results indicate that joining models from different length and time scales is fruitful in terms of understanding and describing microstructure evolution of a macroscopic physical process from various perspectives.Dissertation/ThesisDoctoral Dissertation Materials Science and Engineering 201

    Predictive Modelling of Tribological Systems using Movable Cellular Automata

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    In the science of tribology, where there is an enormous degree of uncertainty, mathematical models that convey state-of-the-art scientific knowledge are invaluable tools for unveiling the underlying phenomena. A well-structured modelling framework that guarantees a connection between mathematical representations and experimental observations, can help in the systematic identification of the most realistic hypotheses among a pool of possibilities. This thesis is concerned with identifying the most appropriate computational model for the prediction of friction and wear in tribological applications, and the development of a predictive model and simulation tool based on the identified method. Accordingly, a thorough review of the literature has been conducted to find the most appropriate approach for predicting friction and wear using computer simulations, with the multi-scale approach in mind. It was concluded that the Movable Cellular Automata (MCA) method is the most suitable method for multi-scale modelling of tribological systems. It has been established from the state-of-the-art review in Chapter 2 of this thesis, that it is essential to be able to model continuous as well as discontinuous behaviour of materials on a range of scales from atomistic to micro scales to be able to simulate the first-bodies and third body simultaneously (also known as a multi-body) in a tribological system. This can only be done using a multi-scale particle-based method because continuum methods such as FEM are none-predictive and are not capable of describing the discontinuous nature of materials on the micro scale. The most important and well-known particle-based methods are molecular dynamics (MD) and the discrete element methods (DEM). Although MD has been widely used to simulate elastic and plastic deformation of materials, it is limited to the atomistic and nanoscales and cannot be used to simulate materials on the macro-scale. On the other hand, DEM is capable of simulating materials on the meso/micro scales and has been expanded since the algorithm was first proposed by Cundall and Strack, in 1979 and adopted by a number of scientific and engineering disciplines. However, it is limited to the simulation of granular materials and elastic brittle solid materials due to its contact configurations and laws. Even with the use of bond models to simulate cohesive and plastic materials, it shows major limitations with parametric estimations and validation against experimental results because its contact laws use parameters that cannot be directly obtained from the material properties or from experiments. The MCA method solves these problems using a hybrid technique, combining advantages of the classical cellular automata method and molecular dynamics and forming a model for simulating elasticity, plasticity and fracture in ductile consolidated materials. It covers both the meso and micro scales, and can even “theoretically” be used on the nano scale if the simulation tool is computationally powerful enough. A distinguishing feature of the MCA method is the description of interaction of forces between automata in terms of stress tensor components. This way a direct relationship between the MCA model parameters of particle interactions and tensor parameters of material constitutive law is established. This makes it possible to directly simulate materials and to implement different models and criteria of elasticity, plasticity and fracture, and describe elastic-plastic deformation using the theory of plastic flow. Hence, in MCA there is no need for parametric fitting because all model parameters can be directly obtained from the material mechanical properties. To model surfaces in contact and friction behaviour using MCA, the particle size can be chosen large enough to consider the contacting surface as a rough plane, which is the approach used in all MCA studies of contacting surfaces so far. The other approach is to specify a very small particle size so that it can directly simulate a real surface, which allows for the direct investigation of material behaviour and processes on all three scale levels (atomic, meso and macro) in an explicit form. This has still been proven difficult to do because it is too computationally extensive and only a small area of the contact can be simulated due to the high numbers of particles required to simulate a real solid. Furthermore, until now, no commercial software is available for MCA simulations, only a 2D MCA demo-version which was developed by the Laboratory of CAD of Materials at the Institute of Strength Physics and Materials Science in Tomsk, Russia, in 2005. The developers of the MCA method use their own in-house codes. This thesis presents the successful development of a 3D MCA open-source software for the scientific and tribology communities to use. This was done by implementing the MCA method within the framework of the open-source code LIGGGHTS. It follows the formulations of the 3D elastic-plastic model developed by the authors including Sergey G. Psakhie, Valentin L. Popov, Evgeny V. Shilko, and the external supervisor on this thesis Alexey Yu. Smolin, which has been successfully implemented in the open-source code LIGGGHTS. Details of the mathematical formulations can be found in [1]–[3], and section 3.5 of this thesis. The MCA model has been successfully implemented to simulate ductile consolidated materials. Specifically, new interaction laws were implemented, as well as features related to particle packing, particle interaction forces, bonding of particles, and others. The model has also been successfully verified, validated, and used in simulating indentation. The validation against experimental results showed that using the developed model, correct material mechanical response can be simulated using direct macroscopic mechanical material properties. The implemented code still shows limitations in terms of computational capacity because the parallelization of the code has not been completely implemented yet. Nevertheless, this thesis extends the capabilities of LIGGGHTS software to provide an open-source tool for using the MCA method to simulate solid material deformation behaviour. It also significantly increases the potential of using MCA in an HPC environment, producing results otherwise difficult to obtain

    Jamming and force distribution in growing epithelial tissue

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    We investigate morphologies of proliferating cellular tissues using a newly developed numerical simulation model for mechanical cell division and migration in 2D. The model is applied to a bimodal mixture consisting of stiff cells with a low growth potential and soft cells with a high growth potential; cancer cells are typically considered to be softer than healthy cells. In an even mixture, the soft cells develop into a tissue matrix and the stiff cells into a dendrite-like network structure. When soft cells are placed inside a tissue consisting of stiff cells (to model cancer growth), the soft cells develop to a fast growing tumor-like structure that gradually evacuates the stiff cell matrix. The model also demonstrates 1) how soft cells orient themselves in the direction of the largest effective stiffness as predicted by the theory of Bischofs and Schwarz (Proc. Natl. Acad. Sci U.S.A., 100, 9274--9279 (2003) and 2) that the orientation and force generation continue a few cell rows behind the soft-stiff interface. With increasing inter-cell friction, tumor growth slows down and cell death occurs. The contact force distribution between cells is demonstrated to be highly sensitive to cell type mixtures and cell-cell interactions, which indicates that local mechanical forces can be useful as a regulator of tissue formation. The results shed new light on established experimental data.Comment: arXiv admin note: text overlap with arXiv:1811.0757

    A Virtual Grain Structure Representation System for Micromechanics Simulations

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    Representing a grain structure within a combined finite element computer aided engineering environment is essential for micromechanics simulations. Methods are required to effectively generate high-fidelity virtual grain structures for accurate studies. A high-fidelity virtual grain structure means a statistically equivalent structure in conjunction with desired grain size distribution features, and must be represented with realistic grain morphology. A family of controlled Poisson Voronoi tessellation (CPVT) models have been developed in this work for systematically generating virtual grain structures with the aforementioned properties. Three tasks have been accomplished in the development of the CPVT models: (i) defining the grain structure’s regularity that specifies the uniformity of a tessellation as well as deriving a control parameter based on the regularity; (ii) modelling the mapping from a grain structure’s regularity to its grain size distribution; and (iii) establishing the relation between a set of physical parameters and a distribution function. A one-gamma distribution function is used to describe a grain size distribution characteristic and a group of four physical parameters are employed to represent the metallographic measurements of a grain size distribution property. Mathematical proofs of the uniqueness of the determination of the distribution parameter from the proposed set of physical parameters have been studied, and an efficient numerical procedure is provided for computing the distribution parameter. Based on the general scheme, two- and three-dimensional CPVT models have been formulated, which respectively define the quantities of regularity and control parameters, and model the mapping between regularity and grain size distribution. For the 2D-CPVT model, statistical tests have been carried out to validate the accuracy and robustness of regularity and grain size distribution control. In addition, micrographs with different grain size distribution features are employed to examine the capability of the 2D-CPVT model to generate virtual grain structures that meet physical measurements. A crystal plasticity finite element (CPFE) simulation of plane strain uniaxial tension has been performed to show the effect of grain size distribution on local strain distribution. For the 3D-CPVT model, a set of CPFE analyses of micro-pillar compression have been run and the effects of both regularity and grain size on deformation responses investigated. Further to this, a multi-zone scheme is proposed for the CPVT models to generate virtual gradient grain structures. In conjunction with the CPVT model that controls the seed generating process within individual zones, the multi-zone CPVT model has been developed by incorporating a novel mechanism of controlling the seed generation for grains spanning different zones. This model has the flexibility of generating various gradient grain structures and the natural morphology for interfacial grains between adjacent zones. Both of the 2D- and 3D-CPVT models are capable of generating a virtual grain structure with a mean grain size gradient for the grain structure domain and grain size distribution control for individual zones. A true gradient grain structure, two simulated gradient grain structure, and a true gradient grain structure with an elongated zone have been used to examine the capability of the multi-zone CPVT model. To facilitate the CPFE analyses of inter-granular crack initiation and evolution using the cohesive zone models, a Voronoi tessellation model with non-zero thickness cohesive zone representation was developed. A grain boundary offsetting algorithm is proposed to efficiently produce the cohesive boundaries for a Voronoi tessellation. The most challenging issue of automatically meshing multiple junctions with quadrilateral elements has been resolved and a rule-based method is presented to perform the automatically partitioning of cohesive zone junctions, including data representation, edge event processing and cut-trim operations. In order to demonstrate the novelty of the proposed cohesive zone modelling and junction partitioning schemes, the CPFE simulations of plane strain uniaxial tension and three point bending have been studied. A software system, VGRAIN, was developed to implement the proposed virtual grain structure modelling methods. Via user-friendly interfaces and the well-organised functional modules a virtual grain structure can be automatically generated to a very large-scale with the desired grain morphology and grain size properties. As a pre-processing grain structure representation system, VGRAIN is also capable of defining crystallographic orientations and mechanical constants for a generated grain structure. A set of additional functions has also been developed for users to study a generated grain structure and verify the feasibility of the generated case for their simulation requirements. A well-built grain structure model in VGRAIN can be easily exported into the commercial FE/CAE platform, e.g. ABAQUS and DEFORM, via script input, whereby the VGRAIN system is seamlessly integrated into CPFE modelling and simulation processing

    Understanding Urban Mobility and Pedestrian Movement

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    Urban environments continue to expand and mutate, both in terms of size of urban area and number of people commuting daily as well as the number of options for personal mobility. City layouts and infrastructure also change constantly, subject to both short-term and long-term imperatives. Transportation networks have attracted particular attention in recent years, due to efforts to incorporate “green” options, enabling positive lifestyle choices such as walking or cycling commutes. In this chapter we explore the pedestrian viewpoint, aids to familiarity with and ease of navigation in the urban environment, and the impact of novel modes of individual transport (as options such as smart urban bicycles and electric scooters increasingly become the norm). We discuss principal factors influencing rapid transit to daily and leisure destinations, such as schools, offices, parks, and entertainment venues, but also those which facilitate rapid evacuation and movement of large crowds from these locations, characterized by high occupation density or throughput. The focus of the chapter is on understanding and representing pedestrian behavior through the agent-based modeling paradigm, allowing both large numbers of individual actions with active awareness of the environment to be simulated and pedestrian group movements to be modeled on real urban networks, together with congestion and evacuation pattern visualization
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