Friction, Vibration and Dynamic Properties of Transmission System under Wear Progression

This reprint focuses on wear and fatigue analysis, the dynamic properties of coating surfaces in transmission systems, and non-destructive condition monitoring for the health management of transmission systems. Transmission systems play a vital role in various types of industrial structure, including wind turbines, vehicles, mining and material-handling equipment, offshore vessels, and aircrafts. Surface wear is an inevitable phenomenon during the service life of transmission systems (such as on gearboxes, bearings, and shafts), and wear propagation can reduce the durability of the contact coating surface. As a result, the performance of the transmission system can degrade significantly, which can cause sudden shutdown of the whole system and lead to unexpected economic loss and accidents. Therefore, to ensure adequate health management of the transmission system, it is necessary to investigate the friction, vibration, and dynamic properties of its contact coating surface and monitor its operating conditions

Unsupervised Methods for Condition-Based Maintenance in Non-Stationary Operating Conditions

Maintenance and operation of modern dynamic engineering systems requires the use of robust maintenance strategies that are reliable under uncertainty. One such strategy is condition-based maintenance (CBM), in which maintenance actions are determined based on the current health of the system. The CBM framework integrates fault detection and forecasting in the form of degradation modeling to provide real-time reliability, as well as valuable insight towards the future health of the system. Coupled with a modern information platform such as Internet-of-Things (IoT), CBM can deliver these critical functionalities at scale. The increasingly complex design and operation of engineering systems has introduced novel problems to CBM. Characteristics of these systems - such as the unavailability of historical data, or highly dynamic operating behaviour - has rendered many existing solutions infeasible. These problems have motivated the development of new and self-sufficient - or in other words - unsupervised CBM solutions. The issue, however, is that many of the necessary methods required by such frameworks have yet to be proposed within the literature. Key gaps pertaining to the lack of suitable unsupervised approaches for the pre-processing of non-stationary vibration signals, parameter estimation for fault detection, and degradation threshold estimation, need to be addressed in order to achieve an effective implementation. The main objective of this thesis is to propose set of three novel approaches to address each of the aforementioned knowledge gaps. A non-parametric pre-processing and spectral analysis approach, termed spectral mean shift clustering (S-MSC) - which applies mean shift clustering (MSC) to the short time Fourier transform (STFT) power spectrum for simultaneous de-noising and extraction of time-varying harmonic components - is proposed for the autonomous analysis of non-stationary vibration signals. A second pre-processing approach, termed Gaussian mixture model operating state decomposition (GMM-OSD) - which uses GMMs to cluster multi-modal vibration signals by their respective, unknown operating states - is proposed to address multi-modal non-stationarity. Applied in conjunction with S-MSC, these two approaches form a robust and unsupervised pre-processing framework tailored to the types of signals found in modern engineering systems. The final approach proposed in this thesis is a degradation detection and fault prediction framework, termed the Bayesian one class support vector machine (B-OCSVM), which tackles the key knowledge gaps pertaining to unsupervised parameter and degradation threshold estimation by re-framing the traditional fault detection and degradation modeling problem as a degradation detection and fault prediction problem. Validation of the three aforementioned approaches is performed across a wide range of machinery vibration data sets and applications, including data obtained from two full-scale field pilots located at Toronto Pearson International Airport. The first of which is located on the gearbox of the LINK Automated People Mover (APM) train at Toronto Pearson International Airport; and, the second which is located on a subset of passenger boarding tunnel pre-conditioned air units (PCA) in Terminal 1 of Pearson airport. Results from validation found that the proposed pre-processing approaches and combined pre-processing framework provides a robust and computationally efficient and robust methodology for the analysis of non-stationary vibration signals in unsupervised CBM. Validation of the B-OCSVM framework showed that the proposed parameter estimation approaches enables the earlier detection of the degradation process compared to existing approaches, and the proposed degradation threshold provides a reasonable estimate of the fault manifestation point. Holistically, the approaches proposed in thesis provide a crucial step forward towards the effective implementation of unsupervised CBM in complex, modern engineering systems

Data Mining in Smart Grids

Effective smart grid operation requires rapid decisions in a data-rich, but information-limited, environment. In this context, grid sensor data-streaming cannot provide the system operators with the necessary information to act on in the time frames necessary to minimize the impact of the disturbances. Even if there are fast models that can convert the data into information, the smart grid operator must deal with the challenge of not having a full understanding of the context of the information, and, therefore, the information content cannot be used with any high degree of confidence. To address this issue, data mining has been recognized as the most promising enabling technology for improving decision-making processes, providing the right information at the right moment to the right decision-maker. This Special Issue is focused on emerging methodologies for data mining in smart grids. In this area, it addresses many relevant topics, ranging from methods for uncertainty management, to advanced dispatching. This Special Issue not only focuses on methodological breakthroughs and roadmaps in implementing the methodology, but also presents the much-needed sharing of the best practices. Topics include, but are not limited to, the following: Fuzziness in smart grids computing Emerging techniques for renewable energy forecasting Robust and proactive solution of optimal smart grids operation Fuzzy-based smart grids monitoring and control frameworks Granular computing for uncertainty management in smart grids Self-organizing and decentralized paradigms for information processin

Process fault prediction and prognosis based on a hybrid technique

The present study introduces a novel hybrid methodology for fault detection and diagnosis (FDD) and fault prediction and prognosis (FPP). The hybrid methodology combines both data-driven and process knowledge driven techniques. The Hidden Markov Model (HMM) and the auxiliary codes detect and predict the abnormalities based on process history while the Bayesian Network (BN) diagnoses the root cause of the fault based on process knowledge. In the first step, the system performance is evaluated for fault detection and diagnosis and in the second step, prediction and prognosis are evaluated. In both cases, an HMM trained with Normal Operating Condition data is used to determine the log-likelihoods (LL) of each process history data string. It is then used to develop the Conditional Probability Tables of BN while the structure of BN is developed based on process knowledge. Abnormal behaviour of the system is identified through HMM. The time of detection of an abnormality, respective LL value, and the probabilities of being in the process condition at the time of detection are used to generate the likelihood evidence to BN. The updated BN is then used to diagnose the root cause by considering the respective changes of the probabilities. Performance of the new technique is validated with published data of Tennessee Eastman Process. Eight of the ten selected faults were successfully detected and diagnosed. The same set of faults were predicted and prognosed accurately at different levels of maximum added noise

Deep Learning-Based Machinery Fault Diagnostics

This book offers a compilation for experts, scholars, and researchers to present the most recent advancements, from theoretical methods to the applications of sophisticated fault diagnosis techniques. The deep learning methods for analyzing and testing complex mechanical systems are of particular interest. Special attention is given to the representation and analysis of system information, operating condition monitoring, the establishment of technical standards, and scientific support of machinery fault diagnosis

Information Theory and Its Application in Machine Condition Monitoring

Condition monitoring of machinery is one of the most important aspects of many modern industries. With the rapid advancement of science and technology, machines are becoming increasingly complex. Moreover, an exponential increase of demand is leading an increasing requirement of machine output. As a result, in most modern industries, machines have to work for 24 hours a day. All these factors are leading to the deterioration of machine health in a higher rate than before. Breakdown of the key components of a machine such as bearing, gearbox or rollers can cause a catastrophic effect both in terms of financial and human costs. In this perspective, it is important not only to detect the fault at its earliest point of inception but necessary to design the overall monitoring process, such as fault classification, fault severity assessment and remaining useful life (RUL) prediction for better planning of the maintenance schedule. Information theory is one of the pioneer contributions of modern science that has evolved into various forms and algorithms over time. Due to its ability to address the non-linearity and non-stationarity of machine health deterioration, it has become a popular choice among researchers. Information theory is an effective technique for extracting features of machines under different health conditions. In this context, this book discusses the potential applications, research results and latest developments of information theory-based condition monitoring of machineries

Exploring Prognostic and Diagnostic Techniques for Jet Engine Health Monitoring: A Review of Degradation Mechanisms and Advanced Prediction Strategies

Maintenance is crucial for aircraft engines because of the demanding conditions to which they are exposed during operation. A proper maintenance plan is essential for ensuring safe flights and prolonging the life of the engines. It also plays a major role in managing costs for aeronautical companies. Various forms of degradation can affect different engine components. To optimize cost management, modern maintenance plans utilize diagnostic and prognostic techniques, such as Engine Health Monitoring (EHM), which assesses the health of the engine based on monitored parameters. In recent years, various EHM systems have been developed utilizing computational techniques. These algorithms are often enhanced by utilizing data reduction and noise filtering tools, which help to minimize computational time and efforts, and to improve performance by reducing noise from sensor data. This paper discusses the various mechanisms that lead to the degradation of aircraft engine components and the impact on engine performance. Additionally, it provides an overview of the most commonly used data reduction and diagnostic and prognostic techniques

Applications of Computational Intelligence to Power Systems

In power system operation and control, the basic goal is to provide users with quality electricity power in an economically rational degree for power systems, and to ensure their stability and reliability. However, the increased interconnection and loading of the power system along with deregulation and environmental concerns has brought new challenges for electric power system operation, control, and automation. In the liberalised electricity market, the operation and control of a power system has become a complex process because of the complexity in modelling and uncertainties. Computational intelligence (CI) is a family of modern tools for solving complex problems that are difficult to solve using conventional techniques, as these methods are based on several requirements that may not be true all of the time. Developing solutions with these “learning-based” tools offers the following two major advantages: the development time is much shorter than when using more traditional approaches, and the systems are very robust, being relatively insensitive to noisy and/or missing data/information, known as uncertainty

Novel deep cross-domain framework for fault diagnosis or rotary machinery in prognostics and health management

Improving the reliability of engineered systems is a crucial problem in many applications in various engineering fields, such as aerospace, nuclear energy, and water declination industries. This requires efficient and effective system health monitoring methods, including processing and analyzing massive machinery data to detect anomalies and performing diagnosis and prognosis. In recent years, deep learning has been a fast-growing field and has shown promising results for Prognostics and Health Management (PHM) in interpreting condition monitoring signals such as vibration, acoustic emission, and pressure due to its capacity to mine complex representations from raw data. This doctoral research provides a systematic review of state-of-the-art deep learning-based PHM frameworks, an empirical analysis on bearing fault diagnosis benchmarks, and a novel multi-source domain adaptation framework. It emphasizes the most recent trends within the field and presents the benefits and potentials of state-of-the-art deep neural networks for system health management. Besides, the limitations and challenges of the existing technologies are discussed, which leads to opportunities for future research. The empirical study of the benchmarks highlights the evaluation results of the existing models on bearing fault diagnosis benchmark datasets in terms of various performance metrics such as accuracy and training time. The result of the study is very important for comparing or testing new models. A novel multi-source domain adaptation framework for fault diagnosis of rotary machinery is also proposed, which aligns the domains in both feature-level and task-level. The proposed framework transfers the knowledge from multiple labeled source domains into a single unlabeled target domain by reducing the feature distribution discrepancy between the target domain and each source domain. Besides, the model can be easily reduced to a single-source domain adaptation problem. Also, the model can be readily updated to unsupervised domain adaptation problems in other fields such as image classification and image segmentation. Further, the proposed model is modified with a novel conditional weighting mechanism that aligns the class-conditional probability of the domains and reduces the effect of irrelevant source domain which is a critical issue in multi-source domain adaptation algorithms. The experimental verification results show the superiority of the proposed framework over state-of-the-art multi-source domain-adaptation models

End-to-end anomaly detection in stream data

Nowadays, huge volumes of data are generated with increasing velocity through various systems, applications, and activities. This increases the demand for stream and time series analysis to react to changing conditions in real-time for enhanced efficiency and quality of service delivery as well as upgraded safety and security in private and public sectors. Despite its very rich history, time series anomaly detection is still one of the vital topics in machine learning research and is receiving increasing attention. Identifying hidden patterns and selecting an appropriate model that fits the observed data well and also carries over to unobserved data is not a trivial task. Due to the increasing diversity of data sources and associated stochastic processes, this pivotal data analysis topic is loaded with various challenges like complex latent patterns, concept drift, and overfitting that may mislead the model and cause a high false alarm rate. Handling these challenges leads the advanced anomaly detection methods to develop sophisticated decision logic, which turns them into mysterious and inexplicable black-boxes. Contrary to this trend, end-users expect transparency and verifiability to trust a model and the outcomes it produces. Also, pointing the users to the most anomalous/malicious areas of time series and causal features could save them time, energy, and money. For the mentioned reasons, this thesis is addressing the crucial challenges in an end-to-end pipeline of stream-based anomaly detection through the three essential phases of behavior prediction, inference, and interpretation. The first step is focused on devising a time series model that leads to high average accuracy as well as small error deviation. On this basis, we propose higher-quality anomaly detection and scoring techniques that utilize the related contexts to reclassify the observations and post-pruning the unjustified events. Last but not least, we make the predictive process transparent and verifiable by providing meaningful reasoning behind its generated results based on the understandable concepts by a human. The provided insight can pinpoint the anomalous regions of time series and explain why the current status of a system has been flagged as anomalous. Stream-based anomaly detection research is a principal area of innovation to support our economy, security, and even the safety and health of societies worldwide. We believe our proposed analysis techniques can contribute to building a situational awareness platform and open new perspectives in a variety of domains like cybersecurity, and health