Modeling and Control of a Multiport Converter Based EV Charging Station with PV and Battery

As an environmental friendly vehicle, the increasing number of electrical vehicles (EVs) leads to a pressing need of widely distributed charging stations, especially due to the limited on-board battery capacity. However, fast charging stations, especially super-fast charging stations may stress power grid with potential overload at peaking time, sudden power gap and voltage sag. This paper discusses the detailed modeling of a multiport converter based EV charging station integrated with PV power generation, and battery energy storage system, by using ANSYS TwinBuilder. In this paper, the control scheme and combination of PV power generation, EV charging station, and battery energy storage (BES) provides improved stabilization including power gap balancing, peak shaving and valley filling, and voltage sag compensation. As a result, the influence on power grid is reduced due to the matching between daily charging demand and adequate daytime PV generation. Simulation results are presented to confirm the benefits at different modes of this proposed multiport EV charging circuits with the PV-BES configuration. Furthermore, SiC devices are employed to the EV charging station to further improve the efficiency. For different modes and functions, power losses and efficiency are investigated and compared in simulation with conventional Si devices based charging circuits

Three-Port Bi-Directional DC–DC Converter with Solar PV System Fed BLDC Motor Drive Using FPGA

The increased need for renewable energy systems to generate power, store energy, and connect energy storage devices with applications has become a major challenge. Energy storage using batteries is most appropriate for energy sources like solar, wind, etc. A non-isolated three-port DC–DC-converter energy conversion unit is implemented feeding the brushless DCmotor drive. In this paper, a non-isolated three-port converter is designed and simulated for battery energy storage, interfaced with an output drive. Based on the requirements, the power extracted from the solar panel during the daytime is used to charge the batteries through the three-port converter. The proposed three-port converter is analyzed in terms of operating principles and power flow. An FPGA-based NI LabView PXI with SbRio interface is used to develop the suggested approach’s control hardware, and prototype model results are obtained to test the proposed three-port converter control system’s effectiveness and practicality. The overall efficiency of the converter’s output improves as a result. The success rate is 96.5 percent while charging an ESS, 98.1 percent when discharging an ESS, and 95.7 percent overall

Efficient, High Power Density, Modular Wide Band-gap Based Converters for Medium Voltage Application

Recent advances in semiconductor technology have accelerated developments in medium-voltage direct-current (MVDC) power system transmission and distribution. A DC-DC converter is widely considered to be the most important technology for future DC networks. Wide band-gap (WBG) power devices (i.e. Silicon Carbide (SiC) and Gallium Nitride (GaN) devices) have paved the way for improving the efficiency and power density of power converters by means of higher switching frequencies with lower conduction and switching losses compared to their Silicon (Si) counterparts. However, due to rapid variation of the voltage and current, di/dt and dv/dt, to fully utilize the advantages of the Wide-bandgap semiconductors, more focus is needed to design the printed circuit boards (PCB) in terms of minimizing the parasitic components, which impacts efficiency. The aim of this dissertation is to study the technical challenges associated with the implementation of WBG devices and propose different power converter topologies for MVDC applications. Ship power system with MVDC distribution is attracting widespread interest due to higher reliability and reduced fuel consumption. Also, since the charging time is a barrier for adopting the electric vehicles, increasing the voltage level of the dc bus to achieve the fast charging is considered to be the most important solution to address this concern. Moreover, raising the voltage level reduces the size and cost of cables in the car. Employing MVDC system in the power grid offers secure, flexible and efficient power flow. It is shown that to reach optimal performance in terms of low package inductance and high slew rate of switches, designing a PCB with low common source inductance, power loop inductance, and gate-driver loop are essential. Compared with traditional power converters, the proposed circuits can reduce the voltage stress on switches and diodes, as well as the input current ripple. A lower voltage stress allows the designer to employ the switches and diodes with lower on-resistance RDS(ON) and forward voltage drop, respectively. Consequently, more efficient power conversion system can be achieved. Moreover, the proposed converters offer a high voltage gain that helps the power switches with smaller duty-cycle, which leads to lower current and voltage stress across them. To verify the proposed concept and prove the correctness of the theoretical analysis, the laboratory prototype of the converters using WBG devices were implemented. The proposed converters can provide energy conversion with an efficiency of 97% feeding the nominal load, which is 2% more than the efficiency of the-state-of-the-art converters. Besides the efficiency, shrinking the current ripple leads to 50% size reduction of the input filter inductors

Special Power Electronics Converters and Machine Drives with Wide Band-Gap Devices

Power electronic converters play a key role in power generation, storage, and consumption. The major portion of power losses in the converters is dissipated in the semiconductor switching devices. In recent years, new power semiconductors based on wide band-gap (WBG) devices have been increasingly developed and employed in terms of promising merits including the lower on-state resistance, lower turn-on/off energy, higher capable switching frequency, higher temperature tolerance than conventional Si devices. However, WBG devices also brought new challenges including lower fault tolerance, higher system cost, gate driver challenges, and high dv/dt and resulting increased bearing current in electric machines. This work first proposed a hybrid Si IGBTs + SiC MOSFETs five-level transistor clamped H-bridge (TCHB) inverter which required significantly fewer number of semiconductor switches and fewer isolated DC sources than the conventional cascaded H-bridge inverter. As a result, system cost was largely reduced considering the high price of WBG devices in the present market. The semiconductor switches operated at carrier frequency were configured as Silicon Carbide (SiC) devices to improve the inverter efficiency, while the switches operated at fundamental output frequency (i.e., grid frequency) were constituted by Silicon (Si) IGBT devices. Different modulation strategies and control methods were developed and compared. In other words, this proposed SiC+Si hybrid TCHB inverter provided a solution to ride through a load short-circuit fault. Another special power electronic, multiport converter, was designed for EV charging station integrated with PV power generation and battery energy storage system. The control scheme for different charging modes was carefully developed to improve stabilization including power gap balancing, peak shaving, and valley filling, and voltage sag compensation. As a result, the influence on the power grid was reduced due to the matching between daily charging demand and adequate daytime PV generation. For special machine drives, such as slotless and coreless machines with low inductance, low core losses, typical drive implementations using conventional silicon-based devices are performance limited and also produce large current and torque ripples. In this research, WBG devices were employed to increase inverter switching frequency, reduce current ripple, reduce filter size, and as a result reduce drive system cost. Two inverter drive configurations were proposed and implemented with WBG devices in order to mitigate such issues for 2-phase very low inductance machines. Two inverter topologies, i.e., a dual H-bridge inverter with maximum redundancy and survivability and a 3-leg inverter for reduced cost, were considered. Simulation and experimental results validated the drive configurations in this dissertation. An integrated AC/AC converter was developed for 2-phase motor drives. Additionally, the proposed integrated AC/AC converter was systematically compared with commonly used topologies including AC/DC/AC converter and matrix converters, in terms of the output voltage/current capability, total harmonics distortion (THD), and system cost. Furthermore, closed-loop speed controllers were developed for the three topologies, and the maximum operating range and output phase currents were investigated. The proposed integrated AC/AC converter with a single-phase input and a 2-phase output reduced the switch count to six and resulting in minimized system cost and size for low power applications. In contrast, AC/DC/AC pulse width modulation (PWM) converters contained twelve active power semiconductor switches and a common DC link. Furthermore, a modulation scheme and filters for the proposed converter were developed and modeled in detail. For the significantly increased bearing current caused by the transition from Si devices to WBG devices, advanced modeling and analysis approach was proposed by using coupled field-circuit electromagnetic finite element analysis (FEA) to model bearing voltage and current in electric machines, which took into account the influence of distributed winding conductors and frequency-dependent winding RL parameters. Possible bearing current issues in axial-flux machines, and possibilities of computation time reduction, were also discussed. Two experimental validation approaches were proposed: the time-domain analysis approach to accurately capture the time transient, the stationary testing approach to measure bearing capacitance without complex control development or loading condition limitations. In addition, two types of motors were employed for experimental validation: an inside-out N-type PMSM was used for rotating testing and stationary testing, and an N-type BLDC was used for stationary testing. Possible solutions for the increased CMV and bearing currents caused by the implementation of WGB devices were discussed and developed in simulation validation, including multi-carrier SPWM modulation and H-8 converter topology

A Multiport Isolated Resonant LLC Converter for Grid-Tied Renewable Energy Powered Bidirectional EV Charger

This paper proposes an integrated bidirectional multiport DC-DC converter for battery charging of plug-in electric vehicles, which is able to integrate the photovoltaic (PV) system, traction batteries, and the AC grid. The presented converter is more reliable than the conventional topologies because both PV panels and the grid can simultaneously or separately deliver power to the high voltage batteries. In addition, the topology is bidirectional can transfer power from batteries to the AC grid by employing half-bridge CLLC converter with fewer switches. Moreover, a unified controller along with optimum maximum power point tracking (MPPT) algorithm is utilized for control of the converter. The converter topology, control system, and operating scenarios are analyzed by using state space modeling. To evaluate the whole system performance, MATLAB/Simulink software is used to test the converter’s operation during different conditions. The simulation results depict that the proposed converter is not only able to control the batteries charge and discharge according to the state of the charge, but also maintain the DC-link voltage of the grid side to be in constant level

Design and implementation of multi-port DC-DC converters for electrical power systems

The thesis proposes developing, analysing, and verifying these DC-DC converters to improve the current state-of-the-art topology. Four new DC-DC converters for applications like light emitting diode, lighting microgrids DC, PV applications, and electric vehicles are as follows. In this study, the two-input converter is presented. The two-input converter that has been proposed serves as the interface between the two input sources and load. Using two switches and two diodes, the proposed converter minimises switching losses and contains eight components in total, making it compact and low volume. As a result, the highest average efficiency is 92.5%, and the lowest is 89.6%. In this research, the new three-port converter that has been proposed serves as the interface between the input source, a battery, and a load. In addition, the converter is suitable for use in standalone systems or satellite applications. A low-volume converter is designed with three switches and two diodes, thereby minimizing switching losses and ten components in total. Regarding efficiency, the highest average is 92.5%, and the lowest is 90.9%. Also, this study proposes a single-switch high-step-up converter for LED drivers and PV applications. A further benefit of the proposed converter over conventional classical converters is that it utilises only one active switch. These results align with simulation results, and its gain is 6.8 times greater than classical converters. Furthermore, stress across switches and diodes is smaller than the output voltage, approximately 50%. Semiconductor losses were limited with a low duty cycle of 0.7. This makes the highest average efficiency 95% and the lowest 93.9%. The new four-port converter is presented for applications such as microgrid structures and electric vehicles. As part of the integrated converter, two or three converters are combined by sharing some components, such as switches, inductors, and capacitors, to form a single integrated converter. As a result of the four-port converter proposed, battery power can be managed, and output voltage can be regulated simultaneously

Development of Multiport Single Stage Bidirectional Converter for Photovoltaic and Energy Storage Integration

The energy market is on the verge of a paradigm shift as the emergence of renewable energy sources over traditional fossil fuel based energy supply has started to become cost competitive and viable. Unfortunately, most of the attractive renewable sources come with inherent challenges such as: intermittency and unreliability. This is problematic for today\u27s stable, day ahead market based power system. Fortunately, it is well established that energy storage devices can compensate for renewable sources shortcomings. This makes the integration of energy storage with the renewable energy sources, one of the biggest challenges of modern distributed generation solution. This work discusses, the current state of the art of power conversion systems that integrate photovoltaic and battery energy storage systems. It is established that the control of bidirectional power flow to the energy storage device can be improved by optimizing its modulation and control. Traditional multistage conversion systems offers the required power delivery options, but suffers from a rigid power management system, reduced efficiency and increased cost. To solve this problem, a novel three port converter was developed which allows bidirectional power flow between the battery and the load, and unidirectional power flow from the photovoltaic port. The individual two-port portions of the three port converter were optimized in terms of modulation scheme. This leads to optimization of the proposed converter, for all possible power flow modes. In the second stage of the project, the three port converter was improved both in terms of cost and efficiency by proposing an improved topology. The improved three port converter has reduced functionality but is a perfect fit for the targeted microinverter application. The overall control system was designed to achieve improved reference tracking for power management and output AC voltage control. The bidirectional converter and both the proposed three port converters were analyzed theoretically. Finally, experimental prototypes were built to verify their performance

Non-isolated high-gain triple port DC–DC buck-boost converter with positive output voltage for photovoltaic application

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Control of distributed power in microgrids: PV field to the grid, islanding operation, and ultra-fast charging station.

Aquesta tesi explora el control de l'energia distribuïda en microxarxes (MG) i aborda diversos reptes relacionats amb el control, l'estabilitat, la compartició d'energia, el disseny del convertidor d'energia, la connexió a la xarxa, la càrrega ultraràpida i el subministrament d'energia renovable. El rendiment dels MG s'analitza tant en modes d'operació connectats a la xarxa com en illa, considerant diferents configuracions i escenaris de flux d'energia. La tesi se centra en diversos reptes clau, com ara maximitzar l'extracció d'energia de matrius fotovoltaiques (PV) en MG que utilitzen convertidors DC-DC, injectar potència MG excedent a la xarxa principal mitjançant inversors de font de tensió DC-AC (VSI) sota càrregues no lineals i desequilibrades, optimitzant el rendiment de MG i la compartició d'energia en mode illa mitjançant VSI, connectant-se a la xarxa principal en el punt d'acoblament comú (PCC) mitjançant transformadors de baixa freqüència (LFT) i transformadors d'estat sòlid (SST) i explorant topologies de convertidors de potència per ultra -càrrega ràpida de CC de vehicles elèctrics (EV). L'ús de SST en lloc de LFT pot millorar la capacitat de MG alhora que redueix el volum i el pes de l'arquitectura elèctrica MG. Aquesta tesi proporciona coneixements i solucions per abordar els reptes esmentats anteriorment, contribuint a l'avenç del control, l'estabilitat, la qualitat de l'energia i la integració eficient de les fonts d'energia renovables i la càrrega dels vehicles elèctrics.Esta tesis explora el control de la potencia distribuida en microrredes (MGs) y aborda diversos retos relacionados con el control, la estabilidad, el reparto de potencia, el diseño de convertidores de potencia, la conexión a la red, la carga ultrarrápida y el suministro de energías renovables. El rendimiento de las MG se analiza tanto en modo de funcionamiento conectado a la red como en modo aislado, considerando diferentes configuraciones y escenarios de flujo de potencia. La tesis se centra en varios retos clave, como la maximización de la extracción de energía de las matrices fotovoltaicas (FV) en las MG utilizando convertidores CC-CC, la inyección del excedente de energía de las MG en la red principal a través de inversores de fuente de tensión CC-CA (VSI) bajo cargas no lineales y desequilibradas, la optimización del rendimiento de las MG y del reparto de energía en modo aislado mediante VSI, la conexión a la red principal en el punto de acoplamiento común (PCC) mediante transformadores de baja frecuencia (LFT) y transformadores de estado sólido (SST), y la exploración de topologías de convertidores de potencia para la carga ultrarrápida en corriente continua de vehículos eléctricos (VE). El uso de SST en lugar de LFT puede mejorar la capacidad de la MG y, al mismo tiempo, reducir el volumen y el peso de la arquitectura eléctrica de la MG. Esta tesis aporta ideas y soluciones para abordar los retos mencionados, contribuyendo al avance del control de la MG, la estabilidad, la calidad de la energía y la integración eficiente de fuentes de energía renovables y la carga de vehículos eléctricos. Traducción realizada con la versión gratuita del traductor www.DeepL.com/TranslatorThis thesis explores the control of distributed power in microgrids (MGs) and addresses various challenges related to control, stability, power sharing, power converter design, grid connection, ultra-fast charging, and renewable energy supply. The performance of MGs is analysed in both grid-connected and islanded modes of operation, considering different configurations and power flow scenarios. The thesis focuses on several key challenges, including maximising power extraction from photovoltaic (PV) arrays in MGs utilizing DC-DC converters, injecting surplus MG power into the main grid via DC-AC voltage source inverters (VSIs) under nonlinear and unbalanced loads, optimising MG performance and power sharing in islanded mode through VSIs, connecting to the main grid at the point of common coupling (PCC) using low-frequency transformers (LFTs) and solid-state transformers (SSTs), and exploring power converter topologies for ultra-fast DC charging of electric vehicles (EVs). The use of SSTs instead of LFTs can enhance MG capability while reducing the volume and weight of the MG electrical architecture. This thesis provides insights and solutions to address the aforementioned challenges, contributing to the advancement of MG control, stability, power quality, and efficient integration of renewable energy sources and EV charging