Agent and cyber-physical system based self-organizing and self-adaptive intelligent shopfloor

The increasing demand of customized production results in huge challenges to the traditional manufacturing systems. In order to allocate resources timely according to the production requirements and to reduce disturbances, a framework for the future intelligent shopfloor is proposed in this paper. The framework consists of three primary models, namely the model of smart machine agent, the self-organizing model, and the self-adaptive model. A cyber-physical system for manufacturing shopfloor based on the multiagent technology is developed to realize the above-mentioned function models. Gray relational analysis and the hierarchy conflict resolution methods were applied to achieve the self-organizing and self-adaptive capabilities, thereby improving the reconfigurability and responsiveness of the shopfloor. A prototype system is developed, which has the adequate flexibility and robustness to configure resources and to deal with disturbances effectively. This research provides a feasible method for designing an autonomous factory with exception-handling capabilities

Enhanced cell controller for aerospace manufacturing

Aerospace manufacturing industry is unique in that production typically focuses on high variety and quality but extremely low volume. Manufacturing processes are also sometimes unique and not repeatable and, hence, costly. Production is getting more expensive with the introduction of industrial robots and their cells. This paper describes the development of the Flexa Cell Coordinator (FCC), a system that is providing a solution to manage resources at assembly cell level. It can control, organise and coordinate between the resources and is capable of controlling remote cells and resources because of its distributed nature. It also gives insight of a system to the higher management via its rich reporting facility and connectivity with company systems e.g., Enterprise Resource Planner (ERP). It is able to control various kinds of cells and resources (network based) which are not limited to robots and machines. It is extendable and capable of adding multiple numbers of cells inside the system. It also provides the facility of scheduling the task to avoid the deadlocking in the process. In FCC resources (e.g., tracker) can also be shared between cells

Is Ambient Intelligence a truly Human-Centric Paradigm in Industry? Current Research and Application Scenario

The use of pervasive networked devices is nowadays a reality in the service sector. It impacts almost all aspects of our daily lives, although most times we are not aware of its influence. This is a fundamental characteristic of the concept of Ambient Intelligence (AmI). Ambient Intelligence aims to change the form of human-computer interaction, focusing on the user needs so they can interact in a more seamless way, with emphasis on greater user-friendliness. The idea of recognizing people and their context situation is not new and has been successfully applied with limitations, for instance, in the health and military sectors. However its appearance in the manufacturing industry has been elusive. Could the concept of AmI turn the current shop floor into a truly human centric environment enabling comprehensive reaction to human presence and action? In this article an AmI scenario is presented and detailed with applications in human’s integrity and safety.Ambient Intelligence, networks, human-computer interaction

An agent-based approach for the dynamic and decentralized service reconfiguration in collaborative production scenarios

Future industrial systems endorse the implementation of innovative paradigms addressing the continuous flexibility, reconfiguration, and evolution to face the volatility of dynamic markets demanding complex and customized products. Smart manufacturing relies on the capability to adapt and evolve to face changes, particularly by identifying, on-the-fly, opportunities to reconfigure its behavior and functionalities and offer new and more adapted services. This paper introduces an agent-based approach for service reconfiguration that allows the identification of the opportunities for reconfiguration in a pro-active and dynamic manner, and the implementation on-the-fly of the best strategies for the service reconfiguration that will lead to a better production efficiency. The developed prototype for a flexible manufacturing system case study allowed to verify the feasibility of greedy local service reconfiguration for competitive and collaborative industrial automation situations.info:eu-repo/semantics/publishedVersio

Governance mechanism in control architectures for Flexible Manufacturing Systems

Manufacturing systems, and specifically Flexible Manufacturing Systems (FMS), face the challenge of accomplish global optimal performance and reactiveness at dynamic manufacturing environments. For this reason, manufacturing control systems must incorporate mechanisms that support dynamic custom-build responses. This paper introduces a framework that includes a governance mechanism in control system architectures that dynamically steers the autonomy of decision-making between predictive and reactive approaches. Results from experiments led in simulation show that it is worth studying in depth a governance mechanism that tailors the structure and/or behaviour of a manufacturing control system and, at the same time, potentiate the reactivity required in manufacturing operations.info:eu-repo/semantics/publishedVersio

A nervousness regulator framework for dynamic hybrid control architectures

Dynamic hybrid control architectures are a powerful paradigm that addresses the challenges of achieving both performance optimality and operations reactivity in discrete systems. This approach presents a dynamic mechanism that changes the control solution subject to continuous environment changes. However, these changes might cause nervousness behaviour and the system might fail to reach a stabilized-state. This paper proposes a framework of a nervousness regulator that handles the nervousness behaviour based on the defined nervousness-state. An example of this regulator mechanism is applied to an emulation of a flexible manufacturing system located at the University of Valenciennes. The results show the need for a nervousness mechanism in dynamic hybrid control architectures and explore the idea of setting the regulator mechanism according to the nervousness behaviour state.info:eu-repo/semantics/publishedVersio

Ready configuration of machines into an existing manufacturing system

This paper focuses on simplifying and easing the integration of a new machine into an existing conventional hierarchical manufacturing system. Based on a distributed manufacturing paradigm, it proposes the functions and interfaces that a new machine and an existing manufacturing system should possess so that ready and simple configuration of additional machines can be achieved. The configuration process is intended to include, not only mechanical and electrical interfaces, but also decision system interfaces (such as planning, scheduling, and shop-floor control). Preliminary laboratory experiments to compare the reconfigurability resulting from a conventional integration method and the proposed distributed method are presented and discussed. © 2007 ISAM

An agent based architecture to support monitoring in plug and produce manufacturing systems using knowledge extraction

In recent years a set of production paradigms were proposed in order to capacitate manufacturers to meet the new market requirements, such as the shift in demand for highly customized products resulting in a shorter product life cycle, rather than the traditional mass production standardized consumables. These new paradigms advocate solutions capable of facing these requirements, empowering manufacturing systems with a high capacity to adapt along with elevated flexibility and robustness in order to deal with disturbances, like unexpected orders or malfunctions. Evolvable Production Systems propose a solution based on the usage of modularity and self-organization with a fine granularity level, supporting pluggability and in this way allowing companies to add and/or remove components during execution without any extra re-programming effort. However, current monitoring software was not designed to fully support these characteristics, being commonly based on centralized SCADA systems, incapable of re-adapting during execution to the unexpected plugging/unplugging of devices nor changes in the entire system’s topology. Considering these aspects, the work developed for this thesis encompasses a fully distributed agent-based architecture, capable of performing knowledge extraction at different levels of abstraction without sacrificing the capacity to add and/or remove monitoring entities, responsible for data extraction and analysis, during runtime