Soft Pneumatic Actuators for Rehabilitation

Pneumatic artificial muscles are pneumatic devices with practical and various applications as common actuators. They, as human muscles, work in agonistic-antagonistic way, giving a traction force only when supplied by compressed air. The state of the art of soft pneumatic actuators is here analyzed: different models of pneumatic muscles are considered and evolution lines are presented. Then, the use of Pneumatic Muscles (PAM) in rehabilitation apparatus is described and the general characteristics required in different applications are considered, analyzing the use of proper soft actuators with various technical properties. Therefore, research activity carried out in the Department of Mechanical and Aerospace Engineering in the field of soft and textile actuators is presented here. In particular, pneumatic textile muscles useful for active suits design are described. These components are made of a tubular structure, with an inner layer of latex coated with a deformable outer fabric sewn along the edge. In order to increase pneumatic muscles forces and contractions Braided Pneumatic Muscles are studied. In this paper, new prototypes are presented, based on a fabric construction and various kinds of geometry. Pressure-force-deformation tests results are carried out and analyzed. These actuators are useful for rehabilitation applications. In order to reproduce the whole upper limb movements, new kind of soft actuators are studied, based on the same principle of planar membranes deformation. As an example, the bellows muscle model and worm muscle model are developed and described. In both cases, wide deformations are expected. Another issue for soft actuators is the pressure therapy. Some textile sleeve prototypes developed for massage therapy on patients suffering of lymph edema are analyzed. Different types of fabric and assembly techniques have been tested. In general, these Pressure Soft Actuators are useful for upper/lower limbs treatments, according to medical requirements. In particular devices useful for arms massage treatments are considered. Finally some applications are considered

Design and Fabrication of Soft 3D Printed Actuators: Expanding Soft Robotics Applications

Soft pneumatic actuators are ideal for soft robotic applications due to their innate compliance and high power-weight ratios. Presently, the majority of soft pneumatic actuators are used to create bending motions, with very few able to produce significant linear movements. Fewer can actively produce strains in multiple directions. The further development of these actuators is limited by their fabrication methods, specifically the lack of suitable stretchable materials for 3D printing. In this thesis, a new highly elastic resin for digital light projection 3D printers, designated ElastAMBER, is developed and evaluated, which shows improvements over previously synthesised elastic resins. It is prepared from a di-functional polyether urethane acrylate oligomer and a blend of two different diluent monomers. ElastAMBER exhibits a viscosity of 1000 mPa.s at 40 °C, allowing easy printing at near room temperatures. The 3D-printed components present an elastomeric behaviour with a maximum extension ratio of 4.02 ± 0.06, an ultimate tensile strength of (1.23 ± 0.09) MPa, low hysteresis, and negligible viscoelastic relaxation

Geometry-based customization of bending modalities for 3D-printed soft pneumatic actuators

In this work, we propose a novel type of 3D-printed soft pneumatic actuator that allows geometry-based customization of bending modalities. While motion in the 3D-space has been achieved for several types of soft actuators, only 2D-bending has been previously modelled and characterized within the scope of 3D-printed soft pneumatic actuators. We developed the first type of 3D-printed soft pneumatic actuator which, by means of the unique feature of customizable cubes at an angle with the longitudinal axis of the structure, is capable of helical motion. Thus, we characterize its mechanical behavior and formulate mathematical and FEA models to validate the experimental results. Variation to the pattern of the inclination angle along the actuator is then demonstrated to allow for complex 3D-bending modalities and the main applications in the fields of object manipulation and wearable robotics are finally discussed

Data-driven bending angle prediction of soft pneumatic actuators with embedded flex sensors

In this paper, resistive flex sensors have been embedded at the strain limiting layer of soft pneumatic actuators, in order to provide sensory feedback that can be utilised in predicting their bending angle during actuation. An experimental setup was prepared to test the soft actuators under controllable operating conditions, record the resulting sensory feedback, and synchronise this with the actual bending angles measured using a developed image processing program. Regression analysis and neural networks are two data-driven modelling techniques that were implemented and compared in this study, to evaluate their ability in predicting the bending angle response of the tested soft actuators at different input pressures and testing orientations. This serves as a step towards controlling this class of soft bending actuators, using data-driven empirical models that lifts the need for complex analytical modelling and material characterisation. The aim is to ultimately create a more controllable version of this class of soft pneumatic actuators with embedded sensing capabilities, to act as compliant soft gripper fingers that can be used in applications requiring both a ‘soft touch’ as well as more controllable object manipulation

Design optimization of soft pneumatic actuators using genetic algorithms

Recent trends in bioinspired robotic systems are paving the way for robots to become part of our daily lives. Soft robots, which are widely recognized as the next generation of human-friendly robots, are such a trend. Soft robots are generally more adaptable, more flexible, and safer than their rigid-link counterparts. Research in soft robotics has produced a broad variety of interesting solutions for all sorts of applications ranging from medical engineering and rehabilitation over exploration to industrial handling. This diversity together with a general lack of experience in designing with soft materials has contributed to a design flow that is highly empirical in nature. For soft robots to become mass-producible in the near future, more general design and modeling methods are needed. In this article, we present a method for the design optimization of soft robot modules that effectively combines finite element modeling and gradient-free optimization. To demonstrate the feasibility of the approach, a soft pneumatic actuator is designed and optimized. Performance analysis of the optimization scheme shows the robustness of the solution in the given case

3D printed pneumatic soft actuators and sensors: their modeling, performance quantification, control and applications in soft robotic systems

Continued technological progress in robotic systems has led to more applications where robots and humans operate in close proximity and even physical contact in some cases. Soft robots, which are primarily made of highly compliant and deformable materials, provide inherently safe features, unlike conventional robots that are made of stiff and rigid components. These robots are ideal for interacting safely with humans and operating in highly dynamic environments. Soft robotics is a rapidly developing field exploiting biomimetic design principles, novel sensor and actuation concepts, and advanced manufacturing techniques. This work presents novel soft pneumatic actuators and sensors that are directly 3D printed in one manufacturing step without requiring postprocessing and support materials using low-cost and open-source fused deposition modeling (FDM) 3D printers that employ an off-the-shelf commercially available soft thermoplastic poly(urethane) (TPU). The performance of the soft actuators and sensors developed is optimized and predicted using finite element modeling (FEM) analytical models in some cases. A hyperelastic material model is developed for the TPU based on its experimental stress-strain data for use in FEM analysis. The novel soft vacuum bending (SOVA) and linear (LSOVA) actuators reported can be used in diverse robotic applications including locomotion robots, adaptive grippers, parallel manipulators, artificial muscles, modular robots, prosthetic hands, and prosthetic fingers. Also, the novel soft pneumatic sensing chambers (SPSC) developed can be used in diverse interactive human-machine interfaces including wearable gloves for virtual reality applications and controllers for soft adaptive grippers, soft push buttons for science, technology, engineering, and mathematics (STEM) education platforms, haptic feedback devices for rehabilitation, game controllers and throttle controllers for gaming and bending sensors for soft prosthetic hands. These SPSCs are directly 3D printed and embedded in a monolithic soft robotic finger as position and touch sensors for real-time position and force control. One of the aims of soft robotics is to design and fabricate robotic systems with a monolithic topology embedded with its actuators and sensors such that they can safely interact with their immediate physical environment. The results and conclusions of this thesis have significantly contributed to the realization of this aim

Forward Kinematics Based Prediction for Bending Motion of Soft Pneumatic Actuators with Various Air Chambers

This study proposes a forward kinematic model for soft actuators that utilize pneumatic control to predict their bending motion, which is simulated using Ansys software. Firstly, a bending motion test is conducted with a 2-air chamber actuator to derive an equation that establishes the relationship between the bending angle and input pressure. Next, a serial model for the overall soft actuator is developed using forward kinematics with the DH method. The angle variables in the soft actuator are then replaced with an equation that relates the deformed angle and compressed air. Finally, the proposed serial model is used to predict the bending motion of 4-air and 6-air chamber actuators, and the results are compared to simulations and real experiments. The comparison shows that the proposed model could accurately predict the bending motion of the real actuators within an acceptable tolerance of 10%

MOSAR: A Soft-Assistive Mobilizer for Upper Limb Active Use and Rehabilitation

In this study, a soft assisted mobilizer called MOSAR from (Mobilizador Suave de Asistencia y Rehabilitación) for upper limb rehabilitation was developed for a 11 years old child with right paretic side. The mobilizer provides a new therapeutic approach to augment his upper limb active use and rehabilitation, by means of exerting elbow (flexion-extension), forearm (pronation-supination) and (flexion-extension along with ulnar-radial deviations) at the wrist. Preliminarily, the design concept of the soft mobilizer was developed through Reverse Engineering of his upper limb: first casting model, silicone model, and later computational model were obtained by 3D scan, which was the parameterized reference for MOSAR development. Then, the manufacture of fabric inflatable soft actuators for driving the MOSAR system were carried out. Lastly, a law close loop control for the inflation-deflation process was implemented to validate FISAs performance. The results demonstrated the feasibility and effectiveness of the FISAs for being a functional tool for upper limb rehabilitation protocols by achieving those previous target motions similar to the range of motion (ROM) of a healthy person or being used in other applications

Characterization of Silicone Rubber Based Soft Pneumatic Actuators

Conventional pneumatic actuators have been a popular choice due to their decent force/torque output. Nowadays, new generation of pneumatic actuator made out of highly compliant elastomers, which we call soft pneumatic actuators (SPA), are drawing increasing attention due to their ease of fabrication, high customizability and innately softness. However, there is no effective method presented to characterize and understand these actuators, such as to measure the force and torque output, range of motion and the speed of actuation. In this work, we present two types of SPAs: bending and rotary actuators. In addition, we have developed two measurement setups to characterize actuators of different geometries. The measured force/torque outputs of different actuators are presented and analyzed. Step responses to certain pressure input are presented and discussed. A simple model is presented to provide physical insight to the observed behavior of the soft actuators. This work provides the basis for designing customized SPAs with application-specific requirements