Mechanism of Heat Transfer through Porous Media of Inorganic Intumescent Coating in Cone Calorimeter Testing

This work discusses the heat transfer process through a particular form of porous media: an inorganic-based intumescent coating in full-expansion state. Although the thermal mechanism in porous media has been vigorously studied for polymeric/ceramic/metallic foams, less information is available on its application with intumescent-type polymers. This examination demonstrates the procedure of (1) the optimisation of the coating’s internal multicellular structure for numerical modelling, based on topological analyses; (2) the finite element simulation for the coating-sample tested with cone calorimetry; and (3) the quantitative evaluation of the thermal insulation performance of its porous structure by adopting effective thermal conductivity. The modelling technique was verified using measurable data from the cone calorimeter tests. Consistent agreement between the numerical predictions and experimental measurements was achieved over the whole steel-substrate temperature history, based on the clarified thermal boundaries of the specimen and modelling of the combined conduction-radiation transfer. This numerical approach exhibits the impacts of porosity, pore-size, and external thermal load on the medium’s performance, as well as the individual contributions of the component heat transfer modes to the overall process. The full understanding of this thermal mechanism can contribute to the enhancement and optimisation of the thermal insulation performance of a porous-type refractory polymer

Coupled thermo-physical behaviour of an inorganic intumescent system in cone calorimeter testing

This article examines the thermo-physical behaviour of an inorganic-based intumescent coating, tested with bench-scale cone calorimetry, in order to promote the understanding of its intumescence and to contribute to the optimisation of its thermal insulation performance. In the test, the specimen underwent the following phenomena simultaneously: (1) thermo-kinetic endothermic water vaporisation; (2) formation of micro-scale pores in its internal volume; (3) expansion of its volume; (4) variations in thermal boundaries. These simultaneous phenomena cause several changes in internal–external conditions given to the test sample: (1) loss of mass (water molecules); (2) reduction of effective thermal conductivity owing to its porous structure; (3) increase in length of the conductive heat transfer path across its expanding volume; (4) irradiance intensification and additional heat transfer generation on its moving boundaries, exposed to the heat source and surroundings. This interacting thermo-physical behaviour impedes the heat transfer to the underlying substrate. It is therefore comprehensively explained by finite element analysis, associated with the experimental data obtained from a thermogravimetric analyser, differential scanning calorimetry, electric furnace and cone calorimeter tests. The numerical predictions agreed with the physical measurements with consistent accuracy, in terms of both histories of substrate temperature and coating-thickness expansion. This combined numerical–experimental approach enables clear interpretation on the process of intumescence, the impediment mechanism of heat transfer and the critical factors of the material’s behaviour. </jats:p

Analysis of composite floor cellular steel beams in fire

The growing popularity of the use of cellular steel beams in composite floors comes at the same time as an increasing attention to the fire safety engineering design. The recommendation for their design in fire limit states remains very primitive and this is due to the lack of general research in this area. Four composite cellular steel beams were tested at the University of Ulster with two models of different steel geometries and loading conditions under monotonic loading and at elevated temperatures. This paper presents a finite element model and simple hand calculation methods to calculate the shear buckling at the web post, the bending resistance in fire, deflection and temperature distribution in the cross section of composite cellular beams