Experimental Geometry Optimization Techniques for Multi-Element Airfoils

A study is reported on geometry optimization techniques for high-lift airfoils. A modern three-element airfoil model with a remotely actuated flap was designed, tested, and used in wind tunnel experiments to investigate optimum flap positioning based on lift. All the results presented were obtained in the Old Dominion University low-speed wind tunnel. Detailed results for lift coefficient versus flap vertical and horizontal position are presented for two airfoil angles-of-attack: 8 and 14 degrees. Three automated optimization simulations, the method of steepest ascent and two variants of the sequential simplex method, were demonstrated using experimental data. An on-line optimizer was demonstrated with the wind tunnel model which automatically seeks the optimum lift as a function of flap position. Hysteresis in lift as a function of flap position was discovered when tests were conducted with continuous flow conditions. It was shown that optimum lift coefficients determined using continuous flow conditions exist over an extended range of flap positions when compared to those determined using traditional intermittent conditions

Computer Based Modeling for Tilt-Wing e-VTOL Propeller Performance

Recent decades have seen a rapid popularization of Urban Air Mobility (UAM) concepts. The new generation of designs presents a wide range of configurations and approaches to exploit the advantages of these vehicles that can be used in civil, commercial, and military applications. One of the more popular concepts is the tandem tilt-wing e-VTOL configuration. However, these types of VTOL configurations bring challenges for performance prediction during crucial parts of flight operations. The flight dynamics during transition regimes where the vehicle transitions from vertical to forward flight and vice versa is not fully understood. In this research, modified blade element momentum theory (BEMT) is used to analyze the blades on NASA’s LA-8 testbed prototype tandem tilt-wing UAM. The method proposed finds the important parameters of the propeller performance i.e., thrust, normal force and torque coefficients of the complete propeller system at a range of tilt-angles from 0 to 90 degrees. Results are compared to wind tunnel experiments with the identical propeller, conducted in the ODU Low-speed wind tunnel lab. Surrogate models were created using Gaussian process models to decrease the required computational resources for simulations.https://digitalcommons.odu.edu/gradposters2023_engineering/1001/thumbnail.jp

Experiment Design for Complex VTOL Aircraft with Distributed Propulsion and Tilt Wing

Selected experimental results from a wind tunnel study of a subscale VTOL concept with distributed propulsion and tilt lifting surfaces are presented. The vehicle complexity and automated test facility were ideal for use with a randomized designed experiment. Design of Experiments and Response Surface Methods were invoked to produce run efficient, statistically rigorous regression models with minimized prediction error. Static tests were conducted at the NASA Langley 12-Foot Low-Speed Tunnel to model all six aerodynamic coefficients over a large flight envelope. This work supports investigations at NASA Langley in developing advanced configurations, simulations, and advanced control systems

First-Year Project Experience in Aerospace: Apogee Determination of Model Rockets With Explicit Consideration of Drag Effect

This paper describes a student team project using model rockets and engines to learn engineering solution methods for determining the apogee of model rocket when the drag effect is considered explicitly instead of estimating its effect later. Model rocketry is a powerful tool for instructors who wish to incorporate science, engineering, and mathematics into a fun, engaging, and challenging activity for the students. The apogee can be determined using a number of distinct methods: trigonometry, onboard altimeters, analytical calculations, and simulation. This paper emphasizes numerical analytical solution using spreadsheet programming instead of a full analytical solution that requires higher mathematics. Students got a practical introduction to many engineering concepts they will later study. These concepts include thrust, impulse, drag, payload, ascent and descent (with and without a parachute) times, speed, and acceleration. The importance of the future courses in physics was also emphasized. These activities constitute one of two team projects of 1.5 credit portion of a two-credit course in exploration of engineering and technology. Students learn many skills they need later in their studies and professional practice. Teamwork is a skill that they acquired as they organized into a group with many specialized responsibilities for the purpose of launching their rockets, collecting data to be processed and, writing a report. Students also learned or improved spreadsheet skills while performing data entry and necessary mathematical calculations

Experimental Optimization Methods for Multi-Element Airfoils

A modern three element airfoil model with a remotely activated flap was used to investigate optimum flap testing position using an automated optimization algorithm in wind tunnel tests. Detailed results for lift coefficient versus flap vertical and horizontal position are presented for two angles of attack: 8 and 14 degrees. An on-line first order optimizer is demonstrated which automatically seeks the optimum lift as a function of flap position. Future work with off-line optimization techniques is introduced and aerodynamic hysteresis effects due to flap movement with flow on are discussed

Calibration Designs for Non-Monolithic Wind Tunnel Force Balances

This research paper investigates current experimental designs and regression models for calibrating internal wind tunnel force balances of non-monolithic design. Such calibration methods are necessary for this class of balance because it has an electrical response that is dependent upon the sign of the applied forces and moments. This dependency gives rise to discontinuities in the response surfaces that are not easily modeled using traditional response surface methodologies. An analysis of current recommended calibration models is shown to lead to correlated response model terms. Alternative modeling methods are explored which feature orthogonal or near-orthogonal terms

Particle Image Velocimetry Measurements to Evaluate the Effectiveness of Deck-Edge Columnar Vortex Generators on Aircraft Carriers

Candidate passive flow control devices were chosen from a NASA flow visualization study to investigate their effectiveness at improving flow quality over a flat-top carrier model. Flow over the deck was analyzed using a particle image velocimeter and a 1/120th scaled carrier model in a low-speed wind tunnel. Baseline (no devices) flow quality was compared to flow quality from combinations of bow and deck-edge devices at both zero and 20 degrees yaw. Devices included plain flaps and spiral cross-section columnar vortex generators attached in various combinations to the front and sides of the deck. Centerline and cross plane measurements were made with velocity and average turbulence measurements reported. Results show that the bow/deck-edge flap and bow/deck-edge columnar vortex generator pairs reduce flight deck turbulence both at zero yaw and at 20 degrees yaw by a factor of approximately 20. Of the devices tested, the most effective bow-only device appears to be the plain flap

Understanding Practical Limits to Heavy Truck Drag Reduction

A heavy truck wind tunnel test program is currently underway at the Langley Full Scale Tunnel (LFST). Seven passive drag reducing device configurations have been evaluated on a heavy truck model with the objective of understanding the practical limits to drag reduction achievable on a modern tractor trailer through add-on devices. The configurations tested include side skirts of varying length, a full gap seal, and tapered rear panels. All configurations were evaluated over a nominal 15 degree yaw sweep to establish wind averaged drag coefficients over a broad speed range using SAE J1252. The tests were conducted by first quantifying the benefit of each individual treatment and finally looking at the combined benefit of an ideal fully treated vehicle. Results show a maximum achievable gain in wind averaged drag coefficient (65 mph) of about 31 percent for the modern conventional-cab tractor-trailer. © 2009 SAE International

Drag Reduction of a Modern Straight Truck

A wind tunnel test program was conducted at the Langley Full Scale Tunnel (LFST) to evaluate the performance of five passive drag reduction configurations on a modern straight truck at full scale. Configurations were tested in a build-up fashion with results representing a cumulative effect. Tested configurations include a front valance, a front box fairing, a boat-tail, an ideal side-skirt, and a practical side-skirt. Configurations were evaluated over a nominal 9 degree yaw sweep to establish wind averaged drag coefficients using SAE J1252. Genuine replicate yaw sweeps were used in an uncertainty analysis. Results show up to 28% improvement in wind-averaged drag coefficient and that significant gains can be made in straight truck fuel economy, even at non-highway speeds. © 2011 SAE International