1 research outputs found

    Study of the Influence of the Reprocessing Cycles on the Final Properties of Polylactide Pieces Obtained by Injection Molding

    Full text link
    [EN] This research work aims to study the influence of the reprocessing cycles on the mechanical, thermal, and thermomechanical properties of polylactide (PLA). To this end, PLA was subjected to as many as six extrusion cycles and the resultant pellets were shaped into pieces by injection molding. Mechanical characterization revealed that the PLA pieces presented relatively similar properties up to the third reprocessing cycle, whereas further cycles induced an intense reduction in ductility and toughness. The effect of the reprocessing cycles was also studied by the changes in the melt fluidity, which showed a significant increase after four reprocessing cycles. An increase in the bio-polyester chain mobility was also attained with the number of the reprocessing cycles that subsequently favored an increase in crystallinity of PLA. A visual inspection indicated that PLA developed certain yellowing and the pieces also became less transparent with the increasing number of reprocessing cycles. Therefore, the obtained results showed that PLA suffers a slight degradation after one or two reprocessing cycles whereas performance impairment becomes more evident above the fourth reprocessing cycle. This finding suggests that the mechanical recycling of PLA for up to three cycles of extrusion and subsequent injection molding is technically feasible.This research was funded by the Spanish Ministry of Science, Innovation, and Universities (MICIU) project numbers MAT2017-84909-C2-2-R and AGL2015-63855-C2-1-R. L. Quiles-Carrillo wants to thank GV for his FPI grant (ACIF/2016/182) and MECD for his FPU grant (FPU15/03812). D. Lascano wants to thank UPV for the grant received through the PAID-01-18 program. S. Torres-Giner is recipient of a Juan de la Cierva¿ Incorporación contract (IJCI-2016-29675) from MICIU. Microscopy services at UPV are acknowledged for their help in collecting and analyzing FESEM images.Agüero, Á.; Morcillo, MDC.; Quiles-Carrillo, L.; Balart, R.; Boronat, T.; Lascano-Aimacaña, DS.; Torres-Giner, S.... (2019). Study of the Influence of the Reprocessing Cycles on the Final Properties of Polylactide Pieces Obtained by Injection Molding. Polymers. 11(12):1-20. https://doi.org/10.3390/polym11121908S1201112Gironi, F., & Piemonte, V. (2010). Life cycle assessment of polylactic acid and polyethylene terephthalate bottles for drinking water. Environmental Progress & Sustainable Energy, 30(3), 459-468. doi:10.1002/ep.10490Hoppe, W., Thonemann, N., & Bringezu, S. (2017). Life Cycle Assessment of Carbon Dioxide-Based Production of Methane and Methanol and Derived Polymers. Journal of Industrial Ecology, 22(2), 327-340. doi:10.1111/jiec.12583Luján-Ornelas, C., Mancebo del C. Sternenfels, U., & Güereca, L. P. (2018). Life cycle assessment of Mexican polymer and high-durability cotton paper banknotes. Science of The Total Environment, 630, 409-421. doi:10.1016/j.scitotenv.2018.02.177Vidal, R., Moliner, E., Martin, P. P., Fita, S., Wonneberger, M., Verdejo, E., … González, A. (2017). Life Cycle Assessment of Novel Aircraft Interior Panels Made from Renewable or Recyclable Polymers with Natural Fiber Reinforcements and Non-Halogenated Flame Retardants. Journal of Industrial Ecology, 22(1), 132-144. doi:10.1111/jiec.12544Kijchavengkul, T., Auras, R., Rubino, M., Selke, S., Ngouajio, M., & Fernandez, R. T. (2010). Biodegradation and hydrolysis rate of aliphatic aromatic polyester. Polymer Degradation and Stability, 95(12), 2641-2647. doi:10.1016/j.polymdegradstab.2010.07.018Borovikov, P. I., Sviridov, A. P., Antonov, E. N., Dunaev, A. G., Krotova, L. I., Fatkhudinov, T. K., & Popov, V. K. (2019). Model of aliphatic polyesters hydrolysis comprising water and oligomers diffusion. Polymer Degradation and Stability, 159, 70-78. doi:10.1016/j.polymdegradstab.2018.11.017Han, S.-I., Yoo, Y., Kim, D. K., & Im, S. S. (2004). Biodegradable Aliphatic Polyester Ionomers. Macromolecular Bioscience, 4(3), 199-207. doi:10.1002/mabi.200300095Li, Y., Liao, C., & Tjong, S. C. (2019). Synthetic Biodegradable Aliphatic Polyester Nanocomposites Reinforced with Nanohydroxyapatite and/or Graphene Oxide for Bone Tissue Engineering Applications. Nanomaterials, 9(4), 590. doi:10.3390/nano9040590Sekiguchi, T., Saika, A., Nomura, K., Watanabe, T., Watanabe, T., Fujimoto, Y., … Kanehiro, H. (2011). Biodegradation of aliphatic polyesters soaked in deep seawaters and isolation of poly(ɛ-caprolactone)-degrading bacteria. Polymer Degradation and Stability, 96(7), 1397-1403. doi:10.1016/j.polymdegradstab.2011.03.004Ferrero, B., Fombuena, V., Fenollar, O., Boronat, T., & Balart, R. (2014). Development of natural fiber-reinforced plastics (NFRP) based on biobased polyethylene and waste fibers from Posidonia oceanica seaweed. Polymer Composites, 36(8), 1378-1385. doi:10.1002/pc.23042Montanes, N., Garcia-Sanoguera, D., Segui, V. J., Fenollar, O., & Boronat, T. (2017). Processing and Characterization of Environmentally Friendly Composites from Biobased Polyethylene and Natural Fillers from Thyme Herbs. Journal of Polymers and the Environment, 26(3), 1218-1230. doi:10.1007/s10924-017-1025-2Torres-Giner, S., Torres, A., Ferrándiz, M., Fombuena, V., & Balart, R. (2017). Antimicrobial activity of metal cation-exchanged zeolites and their evaluation on injection-molded pieces of bio-based high-density polyethylene. Journal of Food Safety, 37(4), e12348. doi:10.1111/jfs.12348Quiles-Carrillo, L., Boronat, T., Montanes, N., Balart, R., & Torres-Giner, S. (2019). Injection-molded parts of fully bio-based polyamide 1010 strengthened with waste derived slate fibers pretreated with glycidyl- and amino-silane coupling agents. Polymer Testing, 77, 105875. doi:10.1016/j.polymertesting.2019.04.022Quiles-Carrillo, L., Montanes, N., Boronat, T., Balart, R., & Torres-Giner, S. (2017). Evaluation of the engineering performance of different bio-based aliphatic homopolyamide tubes prepared by profile extrusion. Polymer Testing, 61, 421-429. doi:10.1016/j.polymertesting.2017.06.004Abedini, F., Ebrahimi, M., Roozbehani, A. H., Domb, A. J., & Hosseinkhani, H. (2018). Overview on natural hydrophilic polysaccharide polymers in drug delivery. Polymers for Advanced Technologies, 29(10), 2564-2573. doi:10.1002/pat.4375Gandini, A., Lacerda, T. M., Carvalho, A. J. F., & Trovatti, E. (2015). Progress of Polymers from Renewable Resources: Furans, Vegetable Oils, and Polysaccharides. Chemical Reviews, 116(3), 1637-1669. doi:10.1021/acs.chemrev.5b00264Jagadeesh, D., Kanny, K., & Prashantha, K. (2015). A review on research and development of green composites from plant protein-based polymers. Polymer Composites, 38(8), 1504-1518. doi:10.1002/pc.23718Rai, K., Sun, Y., Shaliutina-Kolesova, A., Nian, R., & Xian, M. (2018). Proteins: Natural Polymers for Tissue Engineering. Journal of Biomaterials and Tissue Engineering, 8(3), 295-308. doi:10.1166/jbt.2018.1753Werten, M. W. T., Eggink, G., Cohen Stuart, M. A., & de Wolf, F. A. (2019). Production of protein-based polymers in Pichia pastoris. Biotechnology Advances, 37(5), 642-666. doi:10.1016/j.biotechadv.2019.03.012Elmowafy, E., Abdal-Hay, A., Skouras, A., Tiboni, M., Casettari, L., & Guarino, V. (2019). Polyhydroxyalkanoate (PHA): applications in drug delivery and tissue engineering. Expert Review of Medical Devices, 16(6), 467-482. doi:10.1080/17434440.2019.1615439Partini, M., & Pantani, R. (2007). FTIR analysis of hydrolysis in aliphatic polyesters. Polymer Degradation and Stability, 92(8), 1491-1497. doi:10.1016/j.polymdegradstab.2007.05.009Wang, D. K., Varanasi, S., Fredericks, P. M., Hill, D. J. T., Symons, A. L., Whittaker, A. K., & Rasoul, F. (2013). FT-IR characterization and hydrolysis of PLA-PEG-PLA based copolyester hydrogels with short PLA segments and a cytocompatibility study. Journal of Polymer Science Part A: Polymer Chemistry, 51(24), 5163-5176. doi:10.1002/pola.26930Li, Y., Chu, Z., Li, X., Ding, X., Guo, M., Zhao, H., … Fan, Y. (2017). The effect of mechanical loads on the degradation of aliphatic biodegradable polyesters. Regenerative Biomaterials, 4(3), 179-190. doi:10.1093/rb/rbx009Quiles-Carrillo, L., Duart, S., Montanes, N., Torres-Giner, S., & Balart, R. (2018). Enhancement of the mechanical and thermal properties of injection-molded polylactide parts by the addition of acrylated epoxidized soybean oil. Materials & Design, 140, 54-63. doi:10.1016/j.matdes.2017.11.031Quiles-Carrillo, L., Montanes, N., Garcia-Garcia, D., Carbonell-Verdu, A., Balart, R., & Torres-Giner, S. (2018). Effect of different compatibilizers on injection-molded green composite pieces based on polylactide filled with almond shell flour. Composites Part B: Engineering, 147, 76-85. doi:10.1016/j.compositesb.2018.04.017Yanfang, C., Jiayi, X., Qinggang, T., Zhenlei, Z., Jun, Z., Xiaoyan, X., & Yan, L. (2019). End-Group Functionalization of Polyethylene Glycol-Polylactic Acid Copolymer and Its Application in the Field of Pharmaceutical Carriers. Journal of Biobased Materials and Bioenergy, 13(5), 690-698. doi:10.1166/jbmb.2019.1900Nguyen, T.-H., Tangboriboonrat, P., Rattanasom, N., Petchsuk, A., Opaprakasit, M., Thammawong, C., & Opaprakasit, P. (2011). Polylactic acid/ethylene glycol triblock copolymer as novel crosslinker for epoxidized natural rubber. Journal of Applied Polymer Science, 124(1), 164-174. doi:10.1002/app.35088Sun, R., Du, X.-J., Sun, C.-Y., Shen, S., Liu, Y., Yang, X.-Z., … Wang, J. (2015). A block copolymer of zwitterionic polyphosphoester and polylactic acid for drug delivery. Biomaterials Science, 3(7), 1105-1113. doi:10.1039/c4bm00430bAnjos, A. L. V. dos, Perez, R. C., Braga, B. M., Matsumoto, M. A., Okamoto, R. O., Saraiva, P. P., … Pegoraro, T. A. (2017). Polylactic/polyglycolic acid copolymer is a good carrier for bmp-2 on bone regeneration? Bioscience Journal, 815-823. doi:10.14393/bj-v33n3-38449Fairag, R., Rosenzweig, D. H., Ramirez-Garcialuna, J. L., Weber, M. H., & Haglund, L. (2019). Three-Dimensional Printed Polylactic Acid Scaffolds Promote Bone-like Matrix Deposition in Vitro. ACS Applied Materials & Interfaces, 11(17), 15306-15315. doi:10.1021/acsami.9b02502Miclaus, R., Repanovici, A., & Roman, N. (2017). Biomaterials: Polylactic Acid and 3D Printing Processes for Orthosis and Prosthesis. Materiale Plastice, 54(1), 98-102. doi:10.37358/mp.17.1.4794Zhang, H., Mao, X., Zhao, D., Jiang, W., Du, Z., Li, Q., … Han, D. (2017). Three dimensional printed polylactic acid-hydroxyapatite composite scaffolds for prefabricating vascularized tissue engineered bone: An in vivo bioreactor model. Scientific Reports, 7(1). doi:10.1038/s41598-017-14923-7Coulembier, O., Degée, P., Hedrick, J. L., & Dubois, P. (2006). From controlled ring-opening polymerization to biodegradable aliphatic polyester: Especially poly(β-malic acid) derivatives. Progress in Polymer Science, 31(8), 723-747. doi:10.1016/j.progpolymsci.2006.08.004Mazzanti, V., Malagutti, L., & Mollica, F. (2019). FDM 3D Printing of Polymers Containing Natural Fillers: A Review of their Mechanical Properties. Polymers, 11(7), 1094. doi:10.3390/polym11071094Zhao, P., Rao, C., Gu, F., Sharmin, N., & Fu, J. (2018). Close-looped recycling of polylactic acid used in 3D printing: An experimental investigation and life cycle assessment. Journal of Cleaner Production, 197, 1046-1055. doi:10.1016/j.jclepro.2018.06.275Liu, Z., Wang, Y., Wu, B., Cui, C., Guo, Y., & Yan, C. (2019). A critical review of fused deposition modeling 3D printing technology in manufacturing polylactic acid parts. The International Journal of Advanced Manufacturing Technology, 102(9-12), 2877-2889. doi:10.1007/s00170-019-03332-xMatos, B. D. M., Rocha, V., da Silva, E. J., Moro, F. H., Bottene, A. C., Ribeiro, C. A., … Silva Barud, H. da. (2018). Evaluation of commercially available polylactic acid (PLA) filaments for 3D printing applications. Journal of Thermal Analysis and Calorimetry, 137(2), 555-562. doi:10.1007/s10973-018-7967-3Kamthai, S., & Magaraphan, R. (2018). Development of an active polylactic acid (PLA) packaging film by adding bleached bagasse carboxymethyl cellulose (CMCB) for mango storage life extension. Packaging Technology and Science, 32(2), 103-116. doi:10.1002/pts.2420Marra, A., Silvestre, C., Duraccio, D., & Cimmino, S. (2016). Polylactic acid/zinc oxide biocomposite films for food packaging application. International Journal of Biological Macromolecules, 88, 254-262. doi:10.1016/j.ijbiomac.2016.03.039Masmoudi, F., Bessadok, A., Dammak, M., Jaziri, M., & Ammar, E. (2016). Biodegradable packaging materials conception based on starch and polylactic acid (PLA) reinforced with cellulose. Environmental Science and Pollution Research, 23(20), 20904-20914. doi:10.1007/s11356-016-7276-yÅkesson, D., Vrignaud, T., Tissot, C., & Skrifvars, M. (2016). Mechanical Recycling of PLA Filled with a High Level of Cellulose Fibres. Journal of Polymers and the Environment, 24(3), 185-195. doi:10.1007/s10924-016-0760-0Cristina, A. M., Sara, F., Fausto, G., Vincenzo, P., Rocchina, S., & Claudio, V. (2018). Degradation of Post-consumer PLA: Hydrolysis of Polymeric Matrix and Oligomers Stabilization in Aqueous Phase. Journal of Polymers and the Environment, 26(12), 4396-4404. doi:10.1007/s10924-018-1312-6Karst, D., & Yang, Y. (2006). Molecular modeling study of the resistance of PLA to hydrolysis based on the blending of PLLA and PDLA. Polymer, 47(13), 4845-4850. doi:10.1016/j.polymer.2006.05.002Najafi, N., Heuzey, M. C., & Carreau, P. J. (2012). Crystallization behavior and morphology of polylactide and PLA/clay nanocomposites in the presence of chain extenders. Polymer Engineering & Science, 53(5), 1053-1064. doi:10.1002/pen.23355Palsikowski, P. A., Kuchnier, C. N., Pinheiro, I. F., & Morales, A. R. (2017). Biodegradation in Soil of PLA/PBAT Blends Compatibilized with Chain Extender. Journal of Polymers and the Environment, 26(1), 330-341. doi:10.1007/s10924-017-0951-3Stloukal, P., Kalendova, A., Mattausch, H., Laske, S., Holzer, C., & Koutny, M. (2015). The influence of a hydrolysis-inhibiting additive on the degradation and biodegradation of PLA and its nanocomposites. Polymer Testing, 41, 124-132. doi:10.1016/j.polymertesting.2014.10.015Tanaka, M., Atsumi, K., Onodera, M., Saito, H., & Kimpara, I. (2014). Hydrolysis control by introduction of photodissociable protecting groups in PLA as matrix of green composite materials. Advanced Composite Materials, 23(5-6), 521-534. doi:10.1080/09243046.2014.915117Åkesson, D., Fazelinejad, S., Skrifvars, V.-V., & Skrifvars, M. (2016). Mechanical recycling of polylactic acid composites reinforced with wood fibres by multiple extrusion and hydrothermal ageing. Journal of Reinforced Plastics and Composites, 35(16), 1248-1259. doi:10.1177/0731684416647507Fazelinejad, S., Åkesson, D., & Skrifvars, M. (2017). Repeated Mechanical Recycling of Polylactic Acid Filled with Chalk. Progress in Rubber, Plastics and Recycling Technology, 33(1), 1-16. doi:10.1177/147776061703300101Hamad, K., Kaseem, M., & Deri, F. (2010). Effect of recycling on rheological and mechanical properties of poly(lactic acid)/polystyrene polymer blend. Journal of Materials Science, 46(9), 3013-3019. doi:10.1007/s10853-010-5179-8Baimark, Y., & Srihanam, P. (2015). Influence of chain extender on thermal properties and melt flow index of stereocomplex PLA. Polymer Testing, 45, 52-57. doi:10.1016/j.polymertesting.2015.04.017Freitas, A. L. P. de L., Tonini Filho, L. R., Calvão, P. S., & Souza, A. M. C. de. (2017). Effect of montmorillonite and chain extender on rheological, morphological and biodegradation behavior of PLA/PBAT blends. Polymer Testing, 62, 189-195. doi:10.1016/j.polymertesting.2017.06.030Hachana, N., Wongwanchai, T., Chaochanchaikul, K., & Harnnarongchai, W. (2016). Influence of Crosslinking Agent and Chain Extender on Properties of Gamma-Irradiated PLA. Journal of Polymers and the Environment, 25(2), 323-333. doi:10.1007/s10924-016-0812-5Tochacek, J., & Jancar, J. (2012). Processing degradation index (PDI) – A quantitative measure of processing stability of polypropylene. Polymer Testing, 31(8), 1115-1120. doi:10.1016/j.polymertesting.2012.08.004Gonzalez, L., Agüero, A., Quiles-Carrillo, L., Lascano, D., & Montanes, N. (2019). Optimization of the Loading of an Environmentally Friendly Compatibilizer Derived from Linseed Oil in Poly(Lactic Acid)/Diatomaceous Earth Composites. Materials, 12(10), 1627. doi:10.3390/ma12101627Stencel, R., Kasperski, J., Pakieła, W., Mertas, A., Bobela, E., Barszczewska-Rybarek, I., & Chladek, G. (2018). Properties of Experimental Dental Composites Containing Antibacterial Silver-Releasing Filler. Materials, 11(6), 1031. doi:10.3390/ma11061031Simmons, H., & Kontopoulou, M. (2018). Hydrolytic degradation of branched PLA produced by reactive extrusion. Polymer Degradation and Stability, 158, 228-237. doi:10.1016/j.polymdegradstab.2018.11.006Oromiehie, A., & Mamizadeh, A. (2004). Recycling PET beverage bottles and improving properties. Polymer International, 53(6), 728-732. doi:10.1002/pi.1389Ferri, J. M., Fenollar, O., Jorda-Vilaplana, A., García-Sanoguera, D., & Balart, R. (2016). Effect of miscibility on mechanical and thermal properties of poly(lactic acid)/ polycaprolactone blends. Polymer International, 65(4), 453-463. doi:10.1002/pi.5079Ferri, J. M., Garcia-Garcia, D., Montanes, N., Fenollar, O., & Balart, R. (2017). The effect of maleinized linseed oil as biobased plasticizer in poly(lactic acid)-based formulations. Polymer International, 66(6), 882-891. doi:10.1002/pi.5329Lascano, D., Quiles-Carrillo, L., Balart, R., Boronat, T., & Montanes, N. (2019). Toughened Poly(Lactic Acid)—PLA Formulations by Binary Blends with Poly(Butylene Succinate-co-Adipate)—PBSA and Their Shape Memory Behaviour. Materials, 12(4), 622. doi:10.3390/ma12040622Yarahmadi, N., Jakubowicz, I., & Enebro, J. (2016). Polylactic acid and its blends with petroleum-based resins: Effects of reprocessing and recycling on properties. Journal of Applied Polymer Science, 133(36). doi:10.1002/app.43916Qi, H. J., Joyce, K., & Boyce, M. C. (2003). Durometer Hardness and the Stress-Strain Behavior of Elastomeric Materials. Rubber Chemistry and Technology, 76(2), 419-435. doi:10.5254/1.3547752Graupner, N., Albrecht, K., Ziegmann, G., Enzler, H., & Muessig, J. (2016). Influence of reprocessing on fibre length distribution, tensile strength and impact strength of injection moulded cellulose fibre-reinforced polylactide (PLA) composites. Express Polymer Letters, 10(8), 647-663. doi:10.3144/expresspolymlett.2016.59Awale, R., Ali, F., Azmi, A., Puad, N., Anuar, H., & Hassan, A. (2018). Enhanced Flexibility of Biodegradable Polylactic Acid/Starch Blends Using Epoxidized Palm Oil as Plasticizer. Polymers, 10(9), 977. doi:10.3390/polym10090977Sharma, S., Singh, A. A., Majumdar, A., & Butola, B. S. (2019). Tailoring the mechanical and thermal properties of polylactic acid-based bionanocomposite films using halloysite nanotubes and polyethylene glycol by solvent casting process. Journal of Materials Science, 54(12), 8971-8983. doi:10.1007/s10853-019-03521-9Tocháček, J., Jančář, J., Kalfus, J., Zbořilová, P., & Buráň, Z. (2008). Degradation of polypropylene impact-copolymer during processing. Polymer Degradation and Stability, 93(4), 770-775. doi:10.1016/j.polymdegradstab.2008.01.027La Mantia, F. P., & Correnti, A. (2003). Effect of Processing Conditions on the Degradation and on the Recycling of Polycarbonate. Progress in Rubber, Plastics and Recycling Technology, 19(3), 135-142. doi:10.1177/147776060301900301Papageorgiou, G. Z., Beslikas, T., Gigis, J., Christoforides, J., & Bikiaris, D. N. (2010). Crystallization and enzymatic hydrolysis of PLA grade for orthopedics. Advances in Polymer Technology, 29(4), 280-299. doi:10.1002/adv.20194Aguero, A., Quiles‐Carrillo, L., Jorda‐Vilaplana, A., Fenollar, O., & Montanes, N. (2019). Effect of different compatibilizers on environmentally friendly composites from poly(lactic acid) and diatomaceous earth. Polymer International, 68(5), 893-903. doi:10.1002/pi.5779Signori, F., Coltelli, M.-B., & Bronco, S. (2009). Thermal degradation of poly(lactic acid) (PLA) and poly(butylene adipate-co-terephthalate) (PBAT) and their blends upon melt processing. Polymer Degradation and Stability, 94(1), 74-82. doi:10.1016/j.polymdegradstab.2008.10.004Yousif, E., & Haddad, R. (2013). Photodegradation and photostabilization of polymers, especially polystyrene: review. SpringerPlus, 2(1). doi:10.1186/2193-1801-2-398Carrasco, F., Pagès, P., Gámez-Pérez, J., Santana, O. O., & Maspoch, M. L. (2010). Processing of poly(lactic acid): Characterization of chemical structure, thermal stability and mechanical properties. Polymer Degradation and Stability, 95(2), 116-125. doi:10.1016/j.polymdegradstab.2009.11.045Garancher, J.-P., & Fernyhough, A. (2014). Expansion and dimensional stability of semi-crystalline polylactic acid foams. Polymer Degradation and Stability, 100, 21-28. doi:10.1016/j.polymdegradstab.2013.12.03
    corecore