Maintenance Scheduling in Power Electronic Converters Considering Wear-out Failures

Power electronic converters are one of failure sources in energy systems, and hence drivers of downtime costs in power systems. Different approaches can be employed for converter reliability enhancement including design/control for reliability methods, condition monitoring and fault diagnosis, and maintenance strategies. This paper proposes optimal preventive maintenance strategies based on wear-out failure model of converter components. The proposed approaches employ two different performance measures at converter-level and system-level. The converter-level measures take into account planned and unplanned maintenance times or costs in a single unit or small-scale system. Moreover, the system-level measure considers not only maintenance times, but also energy losses and additional maintenance costs induced by aging of the converter components. The outcome is optimal replacement time of converter and its components, which depends on the employed performance measure. Optimal replacement scheduling is of importance for risk management and decision-making during planning of modern power electronic based power systems. The applicability of the proposed approaches is illustrated by numerical analysis in a photovoltaic system

A thermal cycling reliability study of ultrasonically bonded copper wires

In this work we report on a reliability investigation regarding heavy copper wires ultrasonically bonded onto active braze copper substrates. The results obtained from both a non-destructive approach using 3D X-ray tomography and shear tests showed no discernible degradation or wear out from initial conditions to 2900 passive thermal cycles from − 55 to 125 °C. Instead, an apparent increase in shear strength is observed as the number of thermal cycles increases. Nanoindentation hardness investigations suggest the occurrence of cyclic hardening. Microstructural investigations of the interfacial morphologies before and after cycling and after shear testing are also presented and discussed

HSC-fräsen in einer kontinuierlichen Fließfertigung

Die Herstellung verzweigter Stahlblechprofile erfolgt in einer aus Umformgerüsten aufgebauten Fertigungsstraße. Ein zentrales Element der Anlage stellt das mobile HSC-Modul zur fliegenden Fräsbearbeitung bewegter Blechprofile dar. Hier wird angestrebt Formelemente in die bewegten Profile einzubringen. Durch diese sollen weitere Funktionen wie etwa Sensorik integriert werden und Möglichkeiten der Gewichtseinsparung eröffnet werden. Zur vollständigen Integration des Fräsprozesses in die Prozesskette wurde ein innovatives Werkstückspannsystem entwickelt und aufgebaut

Maintenance Scheduling in Power Electronic Converters Considering Wear-out Failures

Power electronic converters are one of failure sources in energy systems, and hence drivers of downtime costs in power systems. Different approaches can be employed for converter reliability enhancement including design/control for reliability methods, condition monitoring and fault diagnosis, and maintenance strategies. This paper proposes optimal preventive maintenance strategies based on wear-out failure model of converter components. The proposed approaches employ two different performance measures at converter-level and system-level. The converter-level measures take into account planned and unplanned maintenance times or costs in a single unit or small-scale system. Moreover, the system-level measure considers not only maintenance times, but also energy losses and additional maintenance costs induced by aging of the converter components. The outcome is optimal replacement time of converter and its components, which depends on the employed performance measure. Optimal replacement scheduling is of importance for risk management and decision-making during planning of modern power electronic based power systems. The applicability of the proposed approaches is illustrated by numerical analysis in a photovoltaic system."Green Open Access added to TU Delft Institutional Repository ‘You share, we take care!’ – Taverne project https://www.openaccess.nl/en/you-share-we-take-care Otherwise as indicated in the copyright section: the publisher is the copyright holder of this work and the author uses the Dutch legislation to make this work public."Intelligent Electrical Power Grid