Foundations of physical vapor deposition with plasma assistance

Physical vapor deposition (PVD) refers to the removal of atoms from a solid or a liquid by physical means, followed by deposition of those atoms on a nearby surface to form a thin film or coating. Various approaches and techniques are applied to release the atoms including thermal evaporation, electron beam evaporation, ion-driven sputtering, laser ablation, and cathodic arc-based emission. Some of the approaches are based on a plasma discharge, while in other cases the atoms composing the vapor are ionized either due to the release of the film-forming species or they are ionized intentionally afterward. Here, a brief overview of the various PVD techniques is given, while the emphasis is on sputtering, which is dominated by magnetron sputtering, the most widely used technique for deposition of both metallic and compound thin films. The advantages and drawbacks of the various techniques are discussed and compared

Azimuthal ion movement in HiPIMS plasmas -- Part I: velocity distribution function

Magnetron sputtering discharges feature complex magnetic field configurations to confine the electrons close to the cathode surface. This magnetic field configuration gives rise to a strong electron drift in azimuthal direction, with typical drift velocities on the order of \SI{100}{\kilo\meter\per\second}. In high power impulse magnetron sputtering (HiPIMS) plasmas, the ions have also been observed to follow the movement of electrons with velocities of a few \si{\kilo\meter\per\second}, despite being unmagnetized. In this work, we report on measurements of the azimuthal ion velocity using spatially resolved optical emission spectroscopy, allowing for a more direct measurement compared to experiments performed using mass spectrometry. The azimuthal ion velocities increase with target distance, peaking at about \SI{1.55}{\kilo\meter\per\second} for argon ions and \SI{1.25}{\kilo\meter\per\second} for titanium ions. Titanium neutrals are also found to follow the azimuthal ion movement which is explained with resonant charge exchange collisions. The experiments are then compared to a simple test-particle simulation of the titanium ion movement, yielding good agreement to the experiments when only considering the momentum transfer from electrons to ions via Coulomb collisions as the only source of acceleration in azimuthal direction. Based on these results, we propose this momentum transfer as the primary source for ion acceleration in azimuthal direction