3D Printing for Optical Fibre Applications

The objective of this thesis is to combine the technology of silica and polymer fibre Bragg (FBG) gratings with fused deposition modelling (FDM), which is an additive layer manufacturing (3D printing) technique. The research into optimising transparency of the printouts allowed the printing of solid-core and hollow-core preforms of poly(methyl methacrylate) (PMMA) and polycarbonate. The first microstructured polymer optical fibre was then fabricated from the 3D-printed solid-core polycarbonate preform. This was the first fibre drawn from a 3D-printed preform to show single-mode operation (at a wavelength of 870 and 1550 nm). Moreover, the fibre displayed the lowest attenuation of all the fibres drawn from 3D-printed preforms reported so far, with a lowest attenuation figure of ~0.27 dB/cm in a few spectral regions (780-785 nm, 820-825 nm, 953-956 nm, 1070-1090 nm). Also, FBGs were inscribed in the fibre using three different laser systems: a 248-nm nanosecond krypton-fluoride laser, a 517-nm femtosecond laser, and a 325-nm continuous-wave helium-cadmium laser. The temperature sensitivity of the latter FBG was measured to be -21.3±1.9 pm/°C. Finally, the linear coefficient of thermal expansion and the thermo-optic coefficient of the fibre were measured to yield the values as low as 7.34±0.53×10-7 °C-1 and -39.4±3.7×10-6 °C-1, respectively. FDM was also used to embed polymer and silica FBGs into 3D printed protective housings. The printing process was paused midway to introduce the fibre. Such sensing patches were found to provide good mechanical protection while the measured strain sensitivity amounted to 92% of this for the unembedded grating. Furthermore, embedded silica FBGs yielded a temperature sensitivity 103±14 pm/°C. This figure is over 12 times higher compared to unembedded silica gratings and two times higher compared to polymer FBGs of the highest temperature sensitivity. Finally, embedded silica FBGs were capable of gauging humidity, its sensitivity value being measured as 13.8±1.1 pm/%RH

3D printed sensing patches with embedded polymer optical fibre Bragg gratings

The first demonstration of a polymer optical fibre Bragg grating (POFBG) embedded in a 3-D printed structure is reported. Its cyclic strain performance and temperature characteristics are examined and discussed. The sensing patch has a repeatable strain sensitivity of 0.38 pm/μepsilon. Its temperature behaviour is unstable, with temperature sensitivity values varying between 30-40 pm/°C

L-band CYTOP Bragg gratings for ultrasound sensing

Polymer optical fibre (POF) has been receiving increasing attention for sensing applications. The fundamental properties of POF such as PMMA deliver at least an order of magnitude in improvements over silica fibres, though practical difficulties create additional complexity. POF has the potential to deliver lower acoustic impedance, a reduced Young's Modulus and a higher acoustic sensitivity within the megahertz region. In contrast, existing piezo-electric transducers have an inherent narrow acoustic bandwidth and a proportionality to size that causes difficulties for applications such as endoscopy within the biomedical domain. POF generally suffers high attenuation per kilometre at telecommunications wavelengths, limiting fibre lengths to mere centimetres. However, CYTOP, a graded index perfluorinated polymer, is a commercially certified product allowing the use of telecoms region technology and tens of meters of fibre without exceeding acceptable losses. With an effective refractive index between 1.32 and 1.33, it is fundamentally better placed for applications using water or a similar media for acoustic coupling. We demonstrate ultrasonic detection at 5,10 and 15 MHz using a TFBG within a CYTOP fibre in the telecoms region and the latest knowledge in POF handling and connectorisation. This first step in the use of CYTOP demonstrates the viability of the sensor and paves the way towards further advances towards its eventual application

Embedding silica and polymer fibre Bragg gratings (FBG) in plastic 3D-printed sensing patches

This paper reports the first demonstration of a silica fibre Bragg grating (SOFBG) embedded in an FDM 3-D printed housing to yield a dual grating temperature-compensated strain sensor. We also report the first ever integration of polymer fibre Bragg grating (POFBG) within a 3-D printed sensing patch for strain or temperature sensing. The cyclic strain performance and temperature characteristics of both devices are examined and discussed. The strain sensitivities of the sensing patches were 0.40 and 0.95 pm/μϵ for SOFBG embedded in ABS, 0.38 pm/μμ for POFBG in PLA, and 0.15 pm/μμ for POFBG in ABS. The strain response was linear above a threshold and repeatable. The temperature sensitivity of the SOFBG sensing patch was found to be up to 169 pm/°C, which was up to 17 times higher than for an unembedded silica grating. Unstable temperature response POFBG embedded in PLA was reported, with temperature sensitivity values varying between 30 and 40 pm/°C

A compact polymer optical fibre ultrasound detector

Polymer optical fibre (POF) is a relatively new and novel technology that presents an innovative approach for ultrasonic endoscopic applications. Currently, piezo electric transducers are the typical detectors of choice, albeit possessing a limited bandwidth due to their resonant nature and a sensitivity that decreases proportionally to their size. Optical fibres provide immunity from electromagnetic interference and POF in particular boasts more suitable physical characteristics than silica optical fibre. The most important of these are lower acoustic impedance, a reduced Young's Modulus and a higher acoustic sensitivity than single-mode silica fibre at both 1 MHz and 10 MHz. POF therefore offers an interesting alternative to existing technology. Intrinsic fibre structures such as Bragg gratings and Fabry-Perot cavities may be inscribed into the fibre core using UV lasers. These gratings are a modulation of the refractive index of the fibre core and provide the advantages of high reflectivity, customisable bandwidth and point detection. We present a compact in fibre ultrasonic point detector based upon a POF Bragg grating (POFBG) sensor. We demonstrate that the detector is capable of leaving a laboratory environment by using connectorised fibre sensors and make a case for endoscopic ultrasonic detection through use of a mounting structure that better mimics the environment of an endoscopic probe. We measure the effects of water immersion upon POFBGs and analyse the ultrasonic response for 1, 5 and 10 MHz

Microstructured polymer optical fibre sensors for opto-acoustic endoscopy

Opto-acoustic imaging is a growing field of research in recent years, providing functional imaging of physiological biomarkers, such as the oxygenation of haemoglobin. Piezo electric transducers are the industry standard detector for ultrasonics, but their limited bandwidth, susceptibility to electromagnetic interference and their inversely proportional sensitivity to size all affect the detector performance. Sensors based on polymer optical fibres (POF) are immune to electromagnetic interference, have lower acoustic impedance and a reduced Young's Modulus compared to silica fibres. Furthermore, POF enables the possibility of a wideband sensor and a size appropriate to endoscopy. Micro-structured POF (mPOF) used in an interferometric detector has been shown to be an order of magnitude more sensitive than silica fibre at 1 MHz and 3 times more sensitive at 10 MHz. We present the first opto-acoustic measurements obtained using a 4.7mm PMMA mPOF Bragg grating with a fibre diameter of 130 μm and present the lateral directivity pattern of a PMMA mPOF FBG ultrasound sensor over a frequency range of 1-50 MHz. We discuss the impact of the pattern with respect to the targeted application and draw conclusions on how to mitigate the problems encountered

Bragg Gratings Inscribed in Solid-Core Microstructured Single-Mode Polymer Optical Fiber Drawn From a 3D-Printed Polycarbonate Preform

This paper reports the first microstructured solid-core fiber drawn from a 3D-printed preform and the first fiber Bragg gratings inscribed in a fiber of this type. The presented fiber is made of polycarbonate and displays single-mode behavior. The fiber attenuation was the lowest reported so far for a POF drawn from a 3D-printed preform across a broad range of wavelengths. In addition, extensive fiber characterization results are presented and discussed including: fiber attenuation, mode simulations, dynamic thermomechanical analysis and thermo-optic coefficient. Fiber Bragg gratings are successfully inscribed in the produced fiber using three different lasers: a continuous wave helium-cadmium laser, a pulsed femtosecond frequency doubled ytterbium laser and ultra-violet nanosecond krypton fluoride laser. Mechanical testing of the fiber showed that the 3D printing approach did not introduce any unexpected or undesirable characteristics