Impact of cross-saturation in sensorless control of transverse-laminated synchronous reluctance motors

Synchronous reluctance (SyR) motors are well suited to a zero-speed sensorless control, because of their inherently salient behavior. However, the cross-saturation effect can lead to large errors on the position estimate, which is based on the differential anisotropy. These errors are quantified in the paper, as a function of the working point. The so-calculated errors are then found in good accordance with the purposely obtained experimental measurements. The impact of the amplitude of the carrier voltage is then pointed out, leading to a mixed (carrier injection plus electromotive force estimation) control scheme. Last, a scheme of this type is used, with a commercial transverse-laminated SyR motor. The robustness against cross-saturation is shown, in practice, and the obtained drive performance is pointed out proving to be effective for a general-purpose applicatio

Cross-Saturation Effects in IPM Motors and Related Impact on Sensorless Control

Permanent-magnet-assisted synchronous reluctance motors are well suited to zero-speed sensorless control because of their inherently salient behavior. However, the cross-saturation effect can lead to large errors on the position estimate, which is based on the differential anisotropy. These errors are quantified in this paper as a function of the working point. The errors that are calculated are then found to be in good accordance with the purposely obtained experimental measurement

Multipolar SPM machines for direct drive application: a comprehensive design approach

A closed-form, per-unit formulation is proposed, for the design of surface mounted permanent magnet motors with high number of poles. The model evaluates the shear stress, the power factor and the specific Joule loss as the indicators of the machine performance, and demonstrates that this is determined by the correct choice of a very limited set of key-geometrical parameters. The design criteria are described analytically and then applied to example designs, FEA validated. Distributed- and concentrated-winding configurations are considered. The conclusions of the paper are consistent with the literature and aim to give a roadmap for designers of PM machines in modern applications, such as wind power synchronous generator

Core Losses and Torque Ripple in IPM Machines: Dedicated Modeling and Design Trade Off

The proper combination of stator and rotor slot numbers is pursued in the design of interior permanent-magnet (IPM) motors with wide constant-power speed range. At high speed, in the flux-weakening region, the arising of stator and rotor iron losses due to magnetomotive-force (MMF) spatial harmonics limits the IPM motor performance. Torque ripple is another problem for this kind of machines, both at low and high speed. The numbers of stator slots and rotor equivalent slots have a major impact on both the loss and ripple aspects. A simplified model is proposed here in order to evaluate both problems with a general approach and point out the possible design tradeoff. With respect to previous models in the literature, both stator and rotor losses are included, and a more comprehensive approach is followed in the description of the rotor MMF harmonics. The model's effectiveness is tested through finite element analysis simulations and some experimental results. The proposed approach is useful for the selection of the IPM machine structure according to the specific requirements of the applicatio

Comparison of Induction and PM Synchronous motor drives for EV application including design examples

Three different motor drives for electric traction are compared, in terms of output power and efficiency at the same stack dimensions and inverter size. Induction motor (IM), surface-mounted permanent-magnet (PM) (SPM), and interior PM (IPM) synchronous motor drives are investigated, with reference to a common vehicle specification. The IM is penalized by the cage loss, but it is less expensive and inherently safe in case of inverter unwilled turnoff due to natural de-excitation. The SPM motor has a simple construction and shorter end connections, but it is penalized by eddy-current loss at high speed, has a very limited transient overload power, and has a high uncontrolled generator voltage. The IPM motor shows the better performance compromise, but it might be more complicated to be manufactured. Analytical relationships are first introduced and then validated on three example designs and finite element calculated, accounting for core saturation, harmonic losses, the effects of skewing, and operating temperature. The merits and limitations of the three solutions are quantified comprehensively and summarized by the calculation of the energy consumption over the standard New European Driving Cycl

Thermal analysis of induction and synchronous reluctance motors

In this paper, the thermal behavior of two induction motors (2.2 and 4 kW, four poles) and two synchronous reluctance motors [(SynRMs) transverse-laminated] are investigated and compared. Both motor types use the same stator but have different rotors. Using a lumped-parameter simulation program, a thermal analysis has been also carried out, and the obtained results have been compared with the experimental ones. A direct comparison of the thermal behavior of the two motor types has thus been made for constant load and constant average copper temperature conditions. Inasmuch as the SynRM has negligible rotor losses compared with the induction motor, it is capable of a larger rated torque, from 10% to more than 20%, depending on the relative size of end connections and motor lengt

Position-sensorless control of permanent-magnet-assisted synchronous reluctance motor

The sensorless control of permanent-magnet-assisted synchronous reluctance (PMASR) motors is investigated, in order to conjugate the advantages of the sensorless control with full exploitation of the allowed operating area, for a given inverter. An additional pulsating flux is injected in the d-axis direction at low and zero speed, while it is dropped out, at large speed, to save voltage and additional loss. A flux-observer-based control scheme is used, which includes an accurate knowledge of the motor magnetic behavior. This leads, in general, to good robustness against load variations, by counteracting the magnetic cross saturation effect. Moreover, it allows an easy and effective correspondence between the wanted torque and flux and the set values of the chosen control variables, that is d-axis flux and q-axis current. Experimental verification of the proposed method is given, both steady-state and dynamic performance are outlined. A prototype PMASR motor will be used to this aim, as part of a purposely assembled prototype drive, for light traction application (electric scooter

Performance comparison between Surface Mounted and Interior PM motor drives for Electric Vehicle application

Electric Vehicles make use of permanent magnet synchronous traction motors for their high torque density and efficiency. A comparison between interior permanent magnet (IPM) and surface mounted permanent magnet (SPM) motors is carried out, in terms of performance at given inverter ratings. The results of the analysis, based on a simplified analytical model and confirmed by FE analysis, show that the two motors have similar rated power but that the SPM motor has barely no overload capability, independently of the available inverter current. Moreover the loss behavior of the two motors is rather different in the various operating ranges with the SPM one better at low speed due to short end connections but penalized at high speed by the need of a significant de-excitation current. The analysis is validated through finite-element simulation of two actual motor design

A new PM-assisted synchronous reluctance machine with a nonconventional fractional slot per pole combination

Fractional-slot concentrated-winding synchronous permanent magnet machines (PM) are appreciated for their simple construction and high torque density. Unfortunately, it is well known that such fractional slot / pole combinations kill the reluctance torque potential of salient interior PM rotor configurations. To date, this has hindered the application of fractional windings to machines of the Synchronous Reluctance and PM-assisted Synchronous Reluctance types. This paper proposes a new fractional slot PM-assisted Synchronous Reluctance machine with 24 slots and 10 rotor poles. The new machine is compared to a benchmark 10-pole PM-assisted machine having 90 slots and distributed windings and to another competitor with 12 slots concentrated windings. FEA results show that the new machine is comparable to the distributed windings version in terms of torque density and losses, and much easier to be manufactured