Role of Operating Conditions in a Pilot Scale Investigation of Hollow Fiber Forward Osmosis Membrane Modules

Although forward osmosis (FO) membranes have shown great promise for many applications, there are few studies attempting to create a systematization of the testing conditions at a pilot scale for FO membrane modules. To address this issue, hollow fiber forward osmosis (HFFO) membrane modules with different performances (water flux and solute rejection) have been investigated at different operating conditions. Various draw and feed flow rates, draw solute types and concentrations, transmembrane pressures, temperatures, and operation modes have been studied using two model feed solutions—deionized water and artificial seawater. The significance of the operational conditions in the FO process was attributed to a dominant role of concentration polarization (CP) effects, where the selected draw solute and draw concentration had the biggest impact on membrane performance due to internal CP. Additionally, the rejection of the HFFO membranes using three model solutes (caffeine, niacin, and urea) were determined under both FO and reverse osmosis (RO) conditions with the same process recovery. FO rejections had an increase of 2% for caffeine, 19% for niacin, and 740% for urea compared to the RO rejections. Overall, this is the first extensive study of commercially available inside-out HFFO membrane modules

Incorporation of an Intermediate Polyelectrolyte Layer for Improved Interfacial Polymerization on PAI Hollow Fiber Membranes

In a single-step spinning process, we create a thin-walled, robust hollow fiber support made of Torlon® polyamide-imide featuring an intermediate polyethyleneimine (PEI) lumen layer to facilitate the integration and covalent attachment of a dense selective layer. Subsequently, interfacial polymerization of m-phenylenediamine and trimesoyl chloride forms a dense selective polyamide (PA) layer on the inside of the hollow fiber. The resulting thin-film composite hollow fiber membranes show high NaCl rejections of around 96% with a pure water permeability of 1.2 LMH/bar. The high success rate of fabricating the thin-film composite hollow fiber membrane proves our hypothesis of a supporting effect of the intermediate PEI layer on separation layer formation. This work marks a step towards the development of a robust method for the large-scale manufacturing of thin-film composite hollow fiber membranes for reverse osmosis and nanofiltration