Plastic localization phenomena in a Mn-alloyed austenitic steel

A 0.5 wt pct C, 22 wt pct Mn austenitic steel, recently proposed for fabricating automotive body structures by cold sheet forming, exhibits plastic localizations (PLs) during uniaxial tensile tests, yet showing a favorable overall strength and ductility. No localization happens during biaxial Erichsen cupping tests. Full-thickness tensile and Erichsen specimens, cut from as-produced steel sheets, were polished and tested at different strain rates. During the tensile tests, the PL phenomena consist first of macroscopic deformation bands traveling along the tensile axis, and then of a series of successive stationary deformation bands, each adjacent to the preceding ones; both types of bands involve the full specimen width and yield a macroscopically observable surface relief. No comparable surface relief was observed during the standard Erichsen tests. Because the stress state is known to influence PL phenomena, reduced-width Erichsen tests were performed on polished sheet specimens, in order to explore the transition from biaxial to uniaxial loading; surface relief lines were observed on a 20-mm-wide specimen, but not on wider ones

Kinematics of formation and cessation of type B deformation bands during the Portevin-Le Chatelier effect in an AlMg alloy

Using digital image correlation technique, various stages of development of localized deformation bands caused by the Portevin-Le Chatelier (PLC) instability of plastic flow are examined at strain rates corresponding to abrupt stress drops akin to relaxation oscillations. Diffuse deformation bands are found prior to stress drops. Although the respective increase in the local strain rate is relatively weak, it is immediately observed over the entire region of the nascent PLC band. Moreover, diffuse bands are also detected at the beginning of reloading after the end of stress drops, thereby indicating that the termination of plastic instability proceeds through a progressive depletion of the strain localization. Weak transient strain localizations that do not develop into a PLC band are also observed during reloading. Keywords: Aluminum alloys, Portevin-Le Chatelier effect, Deformation bands, Digital image correlatio

Crossover in the scale-free statistics of acoustic emission associated with the Portevin-Le Chatelier instability

International audienceThe acoustic emission accompanying plastic deformation obeys scale-free statistics reflecting avalanche-like dis-location motion. This feature holds out for the macroscopically unstable deformation of alloys. However, stress serrations display peaked distributions at low enough strain rates. This occurrence of a characteristic macroscopic scale was supposed to result from the synchronization of dislocation avalanches. In the present work, the synchronization mechanism is studied using statistical analysis of different subsets of acoustic events. A crossover in the power-law exponents is detected for the events occurring during deep stress drops. It is ascribed to a transition from chaining to overlapping dislocation avalanches

Intrinsic structure of acoustic emission events during jerky flow in an Al alloy

International audienceScaling behavior is found in acoustic-emission events associated with stress drops observed in velocity-driven plastic deformation of an Al alloy, which exhibits jerky plastic flow. The occurrence of scaling proves that these acoustic-emission events, which are commonly regarded as “elementary” ones, have a small-scale self-organized structure comprising a group of peaks correlated in time. This structure reveals details of the temporal variation in elementary plastic events at a microsecond scale, which are hardly accessible by other measurement techniques

On the similarity of plastic flow processes during smooth and jerky flow in dilute alloys

International audienceThe jerky flow of dilute alloys, or the Portevin-Le Chatelier effect, has a burst-like intermittent character at different fluctuation size levels. Multifractal analysis is applied to both the macroscopic stress serrations and the acoustic emission accompanying the plastic deformation. Multifractal scaling is found for both kinds of time series. The scaling range of the stress serrations is limited from below by their characteristic frequency. Unexpectedly, the scaling range for acoustic bursts not only covers this range but spreads to much shorter time scales with the same scaling exponent. This result testifies that the deformation processes revealed by the acoustic emission at a mesoscopic scale have a similar nature during both stress serrations and smooth plastic flow. The implications on the crossovers in the dynamics of jerky flow are discussed

On the similarity of plastic flow processes during smooth and jerky flow: Statistical analysis

International audienceJerky flow in dilute alloys, or the Portevin-Le Chatelier effect, is investigated using statistical analysis of time series characterizing the evolution of the plastic activity at distinct scales of observation, namely, the macroscopic scale of stress serrations and a mesoscopic scale pertaining to the accompanying acoustic emission. Whereas the stress serrations display various types of statistical distributions depending on the driving strain rate, including power-law, peaked and bimodal histograms, it is found that acoustic emission is characterized by power-law statistics of event size in all experimental conditions. The latter reflect intermittency and self-organization of plastic activity at a mesoscopic scale. This shift in the observed dynamics when the observation length scale is decreased is discussed in terms of the synchronization of small-scale events

Effect of Grain Refinement on Jerky Flow in an Al-Mg-Sc Alloy

International audienceThe influence of microstructure on the manifestations of the Portevin-Le Chatelier (PLC) effect was studied in an Al-Mg-Sc alloy with unrecrystallized, partially recrystallized, and fully recrystallized grain structures. It was found that the extensive grain refinement promotes plastic instability: the temperature-strain rate domain of the PLC effect becomes wider and the critical strain for the onset of serrations decreases. Besides, the amplitude of regular stress serrations observed at room temperature and an intermediate strain rate increases several times, indicating a strong increase of the contribution of solute solution hardening to the overall strength. Moreover, the grain refinement affects the usual sequence of the characteristic types of stress serrations, which characterize the dynamical mechanisms governing a highly heterogeneous unstable plastic flow. Finally, it reduces the strain localization and surface roughness and diminishes the difference between the surface markings detected in the necked area and in the region of uniform elongation