A high rate flow-focusing foam generator

We use a rigid axisymetric microfluidic flow focusing device to produce monodisperse bubbles, dispersed in a surfactant solution. The gas volume fraction of the dispersion collected out of this device can be as large as 90%, demonstrating that foam with solid-like viscoelastic properties can be produced in this way. The polydispersity of the bubbles is so low that we observe crystallization of our foam. We measure the diameter of the bubbles and compare these data to recent theoretical predictions. The good control over bubble size and foam gas volume fraction shows that our device is a flexible and promising tool to produce calibrated foam at a high flow rate

Prediction and control of drop formation modes in microfluidic generation of double emulsions by single-step emulsification

Hypothesis Predicting formation mode of double emulsion drops in microfluidic emulsification is crucial for controlling the drop size and morphology. Experiments and modelling A three-phase Volume of Fluid-Continuum Surface Force (VOF–CSF) model was developed, validated with analytical solutions, and used to investigate drop formation in different regimes. Experimental investigations were done using a glue-free demountable glass capillary device with a true axisymmetric geometry, capable of readjusting the distance between the two inner capillaries during operation. Findings A non-dimensional parameter (ζ) for prediction of double emulsion formation mode as a function of the capillary numbers of all fluids and device geometry was developed and its critical values were determined using simulation and experimental data. At logζ > 5.7, drops were formed in dripping mode; the widening jetting occurred at 5 < logζ < 5.7; while the narrowing jetting was observed at logζ < 5. The ζ criterion was correlated with the ratio of the break-up length to drop diameter. The transition from widening to narrowing jetting was achieved by increasing the outer fluid flow rate at the high capillary number of the inner fluid. The drop size was reduced by reducing the distance between the two inner capillaries and the minimum drop size was achieved when the distance between the capillaries was zero

Microfluidic device for robust generation of two-component liquid-in-air slugs with individually controlled composition

Using liquid slugs as microreactors and microvessels enable precise control over the conditions of their contents on short-time scales for a wide variety of applications. Particularly for screening applications, there is a need for control of slug parameters such as size and composition. We describe a new microfluidic approach for creating slugs in air, each comprising a size and composition that can be selected individually for each slug. Two-component slugs are formed by first metering the desired volume of each reagent, merging the two volumes into an end-to-end slug, and propelling the slug to induce mixing. Volume control is achieved by a novel mechanism: two closed chambers on the chip are initially filled with air, and a valve in each is briefly opened to admit one of the reagents. The pressure of each reagent can be individually selected and determines the amount of air compression, and thus the amount of liquid that is admitted into each chamber. We describe the theory of operation, characterize the slug generation chip, and demonstrate the creation of slugs of different compositions. The use of microvalves in this approach enables robust operation with different liquids, and also enables one to work with extremely small samples, even down to a few slug volumes. The latter is important for applications involving precious reagents such as optimizing the reaction conditions for radiolabeling biological molecules as tracers for positron emission tomography