20 research outputs found

    Врахування вітчизняних умов при використанні закордонних Z-моделей прогнозування банкрутства

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    The green cw laser presented in this work is realized by means of a Pr:YLF crystal emitting at 523 nm that is pumped by a blue GaN laser diode in an extremely short resonator. With a 500 mW-diode a laser has been achieved with M2 = 1, a slope of 40 % and an output power of 140mW with an absorbed pump power of 410 mW which results in an electrooptical efficiency of 6.5 %. Despite the reduced overlap with a 1 W-diode the output power rises to 290 mW with an absorbed pump power of 850 mW and the M2 increases only slightly. Based on these results a compact laser package has been accomplished using a monolithic micro optics for the beam shaping of the diode light and joining all components with a low-shrinkage adhesive on a common base plate. In a first test of the alignment strategy a laser with an output power of 92 mW has been achieved by means of the 500 mW pump power

    Fixed bobbin friction stir welding of marine grade aluminium.

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    PROBLEM - The bobbin friction stir welding (BFSW) process has potential benefits for welding thin sheet aluminium alloy. The main benefits of friction stir welding over conventional thermal welding processes are minimisation of energy usage, no need for consumables, potential for good weld quality without porosity, no fumes, minimal adverse environmental effects (green), minimal waste (lean), and reduced threats to personal health and safety. The BFSW process has further advantages over conventional friction stir welding (CFSW) in the reduction of welding forces, faster welding, and less fixturing. It is especially attractive to industries that join thin sheet material, e.g. boat-building. The industrial need for this project arose from the desire to apply the technology at a ship manufacturing company, INCAT located in Hobart, Tasmania, Australia. However there are peculiar difficulties with the specific grade of material used in this industry, namely thin sheet aluminium Al6082-T6. Early efforts with a portable friction stir welding machine identified the process to have low repeatability and reproducibility, i.e. process-instability. There are a large number of process variables and situational factors that affect weld quality, and many of these are covert. This is also the reason for divergent recommendations in the literature for process settings. PURPOSE - The main purpose of this research was to identify covert variables and better understand their potentially adverse effects on weld quality. Therefore, this thesis investigated the hidden variables and their interactions. Developing this knowledge is a necessity for making reliable and repeatable welds for industrial application. APPROACH - An explorative approach that focused on the functional perspective was taken. An extensive empirical testing programme was undertaken to identify the variables and their effects. In the process a force platform and BFSW tools were designed and built. A variety of machine platforms were used, namely portable friction stir welding, manual milling machine and computer numerical control (CNC) milling machine. The trials were grouped into 14 test plans. These are tool shoulder gap, spindle and travel speed, tool features, machines, tool fixation, machinery, welding direction, plate size (width and dimension), support insulation, tool materials, substrate properties and fixation. For the welded plates besides visual inspection of the weld, current, force, and temperature were measured. The Fourier transform was used to analyse the frequency response of machines. Also the welded samples were tested to the maritime standards of Det Norske Veritas (DNV). A number of relationships of causality were identified whereby certain variables affected weld quality. A model was developed to represent the proposed causality using the IDEF0 systems engineering method. FINDINGS - From these trials six main variables have been identified. These are tool features, spindle speed, travel speed, shoulder gap compression, machine variability, tool and substrate fixation. A rigid system is required for a consistent weld results. Under this condition, full pin features (threads and flats) need to be used to balance the adverse effects of individual features. It has been shown that fabricated bobbin tools with sharp edges can cause cuts and digging thus this feature should be avoided. Additionally, the substrate should have continuous interaction with the tool so the shoulder interference needs to be fixed and well-controlled. It is found that the compression generated by the shoulder towards the substrate helps material grabbing for better tool-substrate interaction. It is also shown that tool entry causes ejection of material and hence an enduring mass deficit, which manifests as a characteristic tunnel defect. The new explanation of the formation, origin and location of this defect has been explained. Material transportation mechanisms within the weld have been elucidated. It is also found that the role of the travel speed is not only to control heat generation but also for replacing the deficit material. Additionally, heat supplied to the weld depends not only on thickness, but also the width of the plate. Different types of machine cause an interaction in the material flow through their controller strategies. Jerking motion can occur at a slow travel speed, which also alters the way material is being transported. The Fourier transform (FFT) has been used to identify the characteristics of good and bad BFSW welds. This has the potential to be expanded for real-time process control. IMPLICATIONS - Tool deflection and positioning, material flow and availability are identified as affecting weld quality through stated mechanisms. The impact is even more severe when involving thin-plate aluminium. For the industry to successfully adopt this technology the process typically needs tight control of shoulder gap, tool strength and stiffness, feature fabrication, substrate and tool fixation. Additionally spindle and travel speed need to be adjusted not only based on the type of materials and thickness, but also the width, type of machine and method of tool entry. ORIGINALITY - New data are presented, which lead to new insights into the welding mechanics, production settings, material transportation and weld defects for BFSW on thin sheet material. The conventional idea that the welding tool has a semi-steady interaction with the substrate is not supported. Instead the interaction is highly dynamic, and this materially affects the weld-quality, especially in the difficult-to-weld material under examination. Factors such as shoulder gap, tool and substrate fixation compliance and machine types emerge as variables that need to be given attention in the selection of process parameters. The causal relationships have been represented in a conceptual model using an IDEF0 system approach. This study has made several original contributions to the body of knowledge. First is the identification of previously hidden variables that effect weld formation for the fixed gap BFSW process. The second contribution is a new way of understanding the material transportation mechanics within the weld. This includes the flow around the pin in the plane of the weld, the vertical transportation of material up the pin, the formation of turbulent-like knit lines at the advancing side, and the formation of tunnel defects. Also included here is a new understanding of how material deficit arises at tool entry and exit, and from flash/chips, and how this contributes to the tunnel weld defect. In addition, new understandings of the role of feed rate have been identified. Related to the material transportation, the work has also identified the importance of an interference fit between the substrate and tool. A third contribution is the identification of the dynamic interaction between tool and substrate. This identifies the important role rigidity plays. Associated with this is the identification of frequency characteristics of the motors under load. The fourth contribution is identification of the specific process settings for the difficult-to-weld material of AL6082-T6. The fifth contribution is the development of a novel method of fabricating bobbin friction stir welding tools as embodied in a patent application

    Verfahren und Vorrichtung zur Herstellung einer Lotverbindung zwischen zwei im Wesentlichen nicht metallisch leitenden Bauteilen

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    WO 2009076930 A2 UPAB: 20090707 NOVELTY - Method for producing a soldered connection between two components (1, 2) comprises applying a layer of solder (5) to one component. It is then melted by passing a current between two electrodes (6a, 6b) in contact with it. DETAILED DESCRIPTION - An INDEPENDENT CLAIM is included for apparatus for carrying out the method comprising a movable gripper (4) for one of the components and electrodes on the other or attached to the gripper. USE - Mounting semiconductors on circuit boards. ADVANTAGE - Heat transfer is localized to the zone in which the connection is made

    Two stage Innoslab amplifier for energy scaling from 100 to >500  mJ for future lidar applications

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    An Nd:YAG-MOPA system consisting of a stable oscillator and two subsequent Innoslab-based amplifier stages has been designed and built as a technology demonstrator for future lidar applications. Overall, the authors demonstrate that it generates more than 500 mJ of pulse energy at a 1064 nm wavelength and 100 Hz pulse repetition frequency at about 30 ns pulse duration in the single longitudinal mode. Seeded with 75 mJ pulses, the second amplifier stage achieved an optical efficiency (extracted energy to pump energy) of more than 23% while preserving excellent beam quality. To address the 500 mJ regime while retaining the basic system properties, an established Innoslab design was scaled geometrically

    Diode-pumped Q-switched Alexandrite laser in single longitudinal mode operation with Watt-level output power

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    We present significantly improved performance data of a diode-pumped \u1d444-switched Alexandrite laser in single longitudinal mode operation developed as a beam source for resonance lidar systems. The average output power of the laser—operating at the potassium resonance at 770 nm with a linewidth below 10 MHz—could be increased by a factor of five to the Watt-level by means of an optimized resonator design and pump scheme. The pulse energy is 1.7 mJ with a beam quality of M2≤1.1 in both spatial directions at a repetition rate of 500 Hz

    Verfahren zur Modenbeeinflussung von optischer Strahlung in einem Medium

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    The invention relates to a method for influencing the mode of laser radiation propagating in a medium (9). In the method, before the medium (9) is used, the index of refraction is modified in a plurality of volume areas (21) within the medium (9) by laser pulses for which the medium (9) is transparent, by adjusting the intensity of the laser pulses locally in said volume areas (8) to a value at which non-linear absorption occurs in the medium (9). To this end, the selected volume areas (21) are spaced apart from one another in the direction of propagation and/or obliquely with respect to the direction of propagation of the optical radiation. The method according to the invention can be used to easily and cost-effectively influence the modes of the optical radiation propagating in the medium, without having to use additional optical elements with additional adjustment complexity for this purpose

    High-power optical parametric frequency converters with addressable wavelengths in the infrared

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    Based on established short pulse lasers with an output wavelength around 1 μm optical parametric frequency converters open up the spectral range between 1.4 and 4.0 μm for the first time in a power range of interest to laser material processing. The systems can be flexibly adapted as regards wavelength, pulse parameters and spectral properties to the requirements of various applications. We will discuss technical implementation and characterization of different optical parametric generators (OPG) based on periodically poled Lithium Niobate (PPLN) to show the parameter flexibility of this approach as well as current technical limits. Actual design examples will address output wavelengths between 1.6 μm and 3.4 μm with output powers ranging from several watts to tens of watts. The pulse parameters of these lasers range from a pulse duration of 9 ps with a repetition rate of 86 MHz to 1.5 ns and 100 kHz. The spectral bandwidth of the OPG examined can be very large. In particular, spectral bandwidths of about 100 nm are measured at the degenerated point, where the output wavelength is equal to twice the pump wavelength. Even beyond this point, a spectrum of typically a few tens of nanometers width generally accompanies a large conversion efficiency (>50 %). For applications that require a narrower spectrum, the OPG can be operated in a seeded mode, where only a few milliwatts of power from a continuously emitting laser diode are sufficient to seed a pulsed high power OPG efficiently and reduce the bandwidth to few nanometers
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