Invariant electrical conductivity upon thermal ageing of a crosslinked copolymer blend for high voltage insulation

Click chemistry type reactions between polyethylene-based copolymers are a promising and by-product free alternative to peroxide crosslinking of low-density polyethylene, which is widely used as an insulation material for high-voltage power cables. Here, the impact of thermal ageing on the long-term stability of the thermo-mechanical and dielectric properties of a copolymer blend is evaluated that can be cured through a by-product free reaction between the epoxy and carboxylic acid functional groups attached to the polyethylene backbone. It is observed that ageing at 90 degrees C in air for up to 2500 h does not affect the direct current (DC) electrical conductivity of about 3 x 10(-14) S m(-1), provided that a suitable antioxidant is added that prevents the thermo-oxidative degradation of the polyethylene backbone. Furthermore, the material maintains its thermo-mechanical properties upon ageing such as a high ductility at room temperature and a stiffness of about 1 MPa above the melting temperature of polyethylene. Evidently, the use of click chemistry type reactions is a promising strategy for the design of new high-voltage insulation materials that can be cured without the formation of by-products

Highly insulating thermoplastic blends comprising a styrenic copolymer for direct-current power cable insulation

The impact of the composition of blends comprising low-density polyethylene (LDPE), isotactic polypropylene (PP) and a styrenic copolymer additive on the thermomechanical properties as well as the direct-current (DC) electrical and thermal conductivity is investigated. The presence of 5 weight percent (wt%) of the styrenic copolymer strongly reduces the amount of PP that is needed to enhance the storage modulus above the melting temperature of LDPE from 40 to 24 wt%. At the same time, the copolymer improves the consistency of the thermomechanical properties of the resulting ternary blends. While both the DC electrical and thermal conductivity strongly decrease with PP content, the addition of the styrenic copolymer appears to have little influence on either property. Evidently, PP in combination with small amounts of a styrenic copolymer not only allows to reinforce LDPE at elevated temperatures but also functions as an electrical conductivity-reducing additive, which makes such thermoplastic ternary formulations possible candidates for the insulation of high-voltage power cables

Highly insulating thermoplastic nanocomposites based on a polyolefin ternary blend for high-voltage direct current power cables

Octyl-silane-coated Al2O3 nanoparticles are found to be a promising conductivity-reducing additive for thermoplastic ternary blends comprising low-density polyethylene (LDPE), isotactic polypropylene and a styrenic copolymer. The ternary blend nanocomposites were prepared by compounding the blend components together with an LDPE-based masterbatch that contained the nanoparticles. The nanoparticles did not affect the superior stiffness of the ternary blends, compared to neat LDPE, between the melting temperatures of the two polyolefins. As a result, ternary blend nanocomposites comprising 38 wt% polypropylene displayed a storage modulus of more than 10 MPa up to at least 150 degrees C, independent of the chosen processing conditions. Moreover, the ternary blend nanocomposites featured a low direct-current electrical conductivity of about 3 x 10(-15) S m(-1) at 70 degrees C and an electric field of 30 kV mm(-1), which could only be achieved through the presence of both polypropylene and Al2O3 nanoparticles. This synergistic conductivity-reducing effect may facilitate the design of more resistive thermoplastic insulation materials for high-voltage direct current (HVDC) power cables

Melt Spun Electro-Conductive Polymer Composite Fibers

One interesting approach is the development of conductive polymer composite fibers for innovative textile applications such as in sensors, actuators and electrostatic discharge. In this study, conductive polymer composite fibers were prepared using several different blends containing conductive components: a conjugated polymer (polyaniline-complex) and/or carbon nanotubes. Different factors such as processing parameters, the morphology of the initial blends and the final fibers, fiber draw ratio and material selection were studied separately to characterize their effects on the fiber properties. In binary blends of PP/polyaniline-complex, the processing conditions, the matrix viscosity and the fiber draw ratio had substantial effects on the electrical conductivity of the fibers and linearity of resistance-voltage dependence. These factors were associated with each other to create conductive pathways through maintaining an appropriate balance of fibril formation and breakage along the fiber. The blend morphology was defined as the initial size of the dispersed conductive phase (polyaniline-phase), which depended on the melt blending conditions as well as the PP matrix viscosity. Depending on the initial droplet phase size, an optimum draw ratio was necessary to obtain maximum conductivity by promoting fibril formation (sufficient stress) and preventing fibril breakage (no excess stress) to create continuous pathways of conductive phase. Ternary blend fibers of PP/PA6/polyaniline-complex illustrated at least three-phase morphology with matrix/core-shell dispersed phase style. When ternary fibers were compared to binary fibers, the former could combine better mechanical and electrical properties only at a specific draw ratio; this showed that draw ratio was a more determinant factor for the ternary fibers, as both conductivity and tensile strength depended on the formation of fibrils from the core-shell droplets of the PA6/polyaniline-complex through the polypropylene matrix. The achieved maximum conductivity so far was in the range of 10 S/cm to 10 S/cm, which for different samples were observed at different fiber draw ratios depending on the mixing conditions, the matrix viscosity or whether the fiber was a binary or ternary blend. To improve the properties, PP/polyaniline-complex blends were filled with CNTs. The CNTs and the polyaniline-complex both had an increasing effect on the crystallization temperature and the thermal stability of PP. Furthermore, the maximum conductivity was observed in samples containing both CNTs and polyaniline-complex rather than the PP with either one of the fillers. Although increasing the content of CNTs improved the conductivity in PP/CNT fibers, the ease of melt spinning, diameter uniformity and mechanical properties of fibers were adversely affected. Diameter variation of PP/CNT as-spun fibers was shown to be an indication of hidden melt-drawings that had occurred during the fiber extrusion; this could lead to variations in morphology such as increases in the insulating microcracks and the distance between the conductive agglomerates in the drawn parts of the fiber. Variations in morphology result in variations in the electrical conductivity; consequently, the conductivity of such inhomogeneous fiber is no longer its physical property, as this varies with varying size.Thesis to be defended in public on Friday, May 20, 2011 at 10.00 at KC-salen, Kemigården 4, Göteborg, for the degree of Doctor of Philosophy

Surface modification of textile electrodes to improve electrocardiography signals in wearable smart garment

Recording high quality biosignals by dry textile electrodes is a common challenge in medical health monitoring garments. The aim of this study was to improve skin–electrode interface and enhance the quality of recorded electrocardiography (ECG) signals by modification of textile electrodes embedded in WearItMed smart garment. The garment has been developed for long-term health monitoring in patients suffering from epilepsy and Parkinson’s disease. A skin-friendly electro-conductive elastic paste was formulated to coat and modify the surface of the knitted textile electrodes. The modifications improved the surface characteristics of the electrodes by promoting a more effective contact area between skin and electrode owing to a more even surface, fewer pores, greater surface stability against touch, and introduction of humidity barrier properties. The modifications decreased the skin–electrode contact impedance, and consequently improved the recorded ECG signals obviously when low pressure was applied to the electrodes, therefore contributed to greater patient comfort. The created contact surface allowed the natural humidity of the skin/sweat to ease the signal transfer between the electrode and the body, while introducing a shorter settling time and retaining moisture over a longer time. Microscopic images, ECG signal measurements, electrode–skin contact impedance at different pressures and times, and water absorbency were measured and reported.WearItMe

Textile-Friendly Interconnection between Wearable Measurement Instrumentation and Sensorized Garments-Initial Performance Evaluation for Electrocardiogram Recordings

The interconnection between hard electronics and soft textiles remains a noteworthy challenge in regard to the mass production of textile-electronic integrated products such as sensorized garments. The current solutions for this challenge usually have problems with size, flexibility, cost, or complexity of assembly. In this paper, we present a solution with a stretchable and conductive carbon nanotube (CNT)-based paste for screen printing on a textile substrate to produce interconnectors between electronic instrumentation and a sensorized garment. The prototype connectors were evaluated via electrocardiogram (ECG) recordings using a sensorized textile with integrated textile electrodes. The ECG recordings obtained using the connectors were evaluated for signal quality and heart rate detection performance in comparison to ECG recordings obtained with standard pre-gelled Ag/AgCl electrodes and direct cable connection to the ECG amplifier. The results suggest that the ECG recordings obtained with the CNT paste connector are of equivalent quality to those recorded using a silver paste connector or a direct cable and are suitable for the purpose of heart rate detection