16 research outputs found

    Sifat-sifat Mekanik Komposit Serat TKKS-Poliester

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    Empty Fruit Bunch (EFB) fiber reinforced polyester composites were prepared using simple technique namely hand lay-up. Alkali treatments were used to enhance the hydrophobicity of the fiber. Lignin and cellulose content of EFB were analysed through chemical composition analysis. The mechanical properties are analyzed by conducting tensile and flexural tests. Macro observation shows fiber bridging on the fracture section. The SEM micrograph also shows a better surface roughness after alkali treatmen. The result shows that bending strength increases with the increases of fiber volume fraction. Tensile strength and elastic modulus of composite were higher than the pure polyester and increases with the increasing of fiber volume fraction although polyester shows low compatibility with the EFB fiber. The failure mechanism as a result of bending and tensile tests had shown a dominant fiber pull-out mechanism and less of fiber breaking mechanism. It suggests that the optimal strength of the composite can be further increases by enhancing the compactibility between fiber and matrix

    Kekuatan Tarik Komposit Poliester Berpenguat Partikel Kayu Jati, Merawan Dan Meranti Merah

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    Komposit poliester dengan bahan penguat dari serbuk kayu jati, merawan dan meranti merah dari limbah industri pengergajian kayu dibuat dengan metode hand lay-up. Komposit dibuat dengan volume fraksi serbuka kayu 4, 8 dan 16%. Pengujian tarik dilakukan untuk mengetahui kekuatan masing-masing komposit serbuk kayu, menunjukan bahwa kekuatan tarik komposit lebih tinggi dari kekuatan tarik polyester murni. Sementara kekuatan tarik komposit menurun seiring dengan naiknya prosentase serbuk kayu. Kekuatan tarik tertinggi didapat pada komposit serbuk kayu merawan diikuti oleh komposit serbuk jati dan serbuk kayu meranti merah. Tingginya kandungan uap air menyebabkan rendahnya kekuatan tarik dari komposit serbuk kayu

    Pengaruh Perlakuan Alkali Terhadap Kekuatan Tarik Serat Tandan Kosong Kelapa Sawit Untuk Digunakan Pada Komposit Serat Tkks

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    Empty Palm bunches (TKKS) is one of the solid waste generated by industrial palm oil plantations which contain lots of fiber and is one of the natural fiber source that the availability of abundant in Indonesia, especially in the province of Lampung. TKKS fiber can be used as an alternative amplifier to composite materials. This research was conducted to determine the influence of the chemical composition of TKKS fiber and know the tensile strength from TKKS fiber by doing a tensile test. Alkaline treatment NaOH 5% given to fiber to separate lignin and contaminants that contained in fiber so that it can increase the tensile strength fibers. TKKS fiber is obtained processing palm oil factory by the process of boiling oil palm fresh fruit bunches with a pressure of 2.5 until 3atm at temperature 130 C during 50 – 60 minutes. TKKS already parsed and then selected and measured with a length of 6 cm and a diameter of 0.2 mm. And then given an alkaline NaOH 5%. In this research on the treatment of alkaline NaOH 5% provided that treatment during 0 hours (without treatment), 2 hour, 4 hour, 6 hour. Results from the study found that fiber tensile strength affected by the chemical composition on the fiber, the higher the tensile strength of the cellulose content is increasingly high. Tensile strength in fiber with alkali treatment 2 hours of 0,03528 Mpa, 0,3996% strain, 0,088288 MPa elasticity modulus, if compared with fiber without alkali treatment of 0,018946 MPa tensile strength, 0,2056% strain, 0,092149 MPa elasticity modulus. This is due to the levels of cellulose fibers with alkali treatment 2 hours increased by 58,2808%, if compared with fiber without alkali treatment by 13,2848

    KEKUATAN TARIK SERAT IJUK (ARENGA PINNATA MERR)

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    Serat ijuk merupakan serat alami yang ketersediaannya berlimpah, tetapi belum dimanfaatkan secara optimal. Serat ijuk dapat digunakan sebagai penguat alternatif untuk bahan komposit. Tujuan penelitian ini adalah untuk mengetahui kekuatan tarik dan morphologi serat ijuk melalui hasil pengamatan photo Scanning Electron Microscope (SEM).Pengekstrakan serat ijuk dilakukan dengan menggunakan sisir kawat yang berfungsi untuk memisahkan serat ijuk dengan pelepahnya. Dalam penelitian ini, serat ijuk yang dipilih yaitu berdiameter 0.25- 0.35mm, 0.36-0.45mm, dan 0.46-0.55 mm. Selanjutnya dilakukan perendaman  C selama 15 menit. Setelah itu dila kukan pengujian tarik dengan standar ASTM D 3379-75.Hasil dari penelitian didapatkan bahwa semakin kecil diameter serat, maka kekuatan tariknya semakin tinggi. Kekuatan tarik terbesar pada kelompok serat ijuk berdiameter kecil (0.25-0.35 mm) adalah  sebesar 208.22 MPa, regangan 0.192%, modulus elastisitas 5.37GPa dibandingkan kelompok serat ijuk dengan diameter besar (0.46-0.55 mm) sebesar 198.15 MPa, regangan 0.37%, modulus elastisitas 2.84 GPa. Hal ini dikarenakan rongga pada serat berdiameter 0.46-0.55 mm lebih besar dibandingkan serat berdiameter 0.25-0.35 mm menggunakan  larutan alkali yaitu  NaOH 5%  selama 2 jam., kemudian di oven dengan suhu 80Keywords : Serat Ijuk, Oven, NaOH, Kekuatan Tarik, Scanning Electron Microscope (SEM

    PENGARUH PANJANG SERAT TERHADAP KEKUATAN TARIK KOMPOSIT BERPENGUAT SERAT IJUK DENGAN MATRIK EPOXY

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    Serat ijuk merupakan serat alami yang diperoleh dari pohon aren (Arenga Pinnata Merr), dan dapat terdegradasi secara alami serta harganya lebih murah disbanding serat sintetis. Tujuan dari penelitian ini untuk mengetahui pengaruh panjang serat terhadap kekuatan tarik komposit berpenguat serat ijuk dengan matrik epoxy. Pada penelitian ini, pengekstrakan serat ijuk menggunakan sisir kawat yang berfungsi memisahkan serat ijuk dari pelepahnya lalu dilakukan pemilihan serat berdiameter 3 mm menggunakan micrometer sekrup.kemudian serat ijuk direndam dalam larutan NaOH 5% selama 2 jam dan dikeringkan selama 15 menit.  Serat selanjutnya dipotong dengan panjang 30 mm, 60 mm, dan 90 mm.Lebih lanjut, pembuatan komposit menggunakan metode hand lay up dengan pencampuran resin epoxy dan hardener dengan perbandingan campuran 1:1 mengacu pada ASTM D638. Selanjutnya dilakukan pencampuran matrik dan serat dengan fraksi massa 80% : 20% menggunakan variasi panjang serat.  Selanjutnya specimen uji dipanaskan dalam oven dengan suhu70 C selama 10 menit.  Kemudian dilakukan pengujian tarik untuk resin epoxy murni dan untuk komposit dengan variasi panjang serat 30 mm, 60 mm, dan 90 mm. Fhoto daerah patahan dengan Scanning Electron Microscope (SEM) digunakan untuk melihat mekanisme perpatahan komposit.     Hasil pengujian menunjukkan bahwa kekuatan tarik dan regangan tertinggi dicapai pada komposit dengan panjang serat 90 mm. Kekuatan tarik yang didapat sebesar 36,37 MPa dan regangan sebesar9,34 %.  Faktor-faktor yang mempengaruhi kekuatan komposit ialah daya ikat serat dengan matrik, pendistribusian serat yang merata, dan panjang kritis serat.  Hasil foto SEM pada patahan komposit serat ijuk menunjukkan terjadinya fiber breaking. Hal ini menunjukan bahwa daya ikat antara matrik dan serat yang cukup baik, tetapi sebaran serat pada matrik tidak merata yang mengakibatkan kekuatan tarik komposit yang optimal tidak bisa dicapai.Keywords : Serat ijuk, kekuatan tarik, SE

    Kekuatan Tarik Serat Ijuk (Arenga Pinnata Merr)

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    Serat ijuk merupakan serat alami yang ketersediaannya berlimpah, tetapi belum dimanfaatkan secara optimal. Serat ijuk dapat digunakan sebagai penguat alternatif untuk bahan komposit. Tujuan penelitian ini adalah untuk mengetahui kekuatan tarik dan morphologi serat ijuk melalui hasil pengamatan photo Scanning Electron Microscope (SEM).Pengekstrakan serat ijuk dilakukan dengan menggunakan sisir kawat yang berfungsi untuk memisahkan serat ijuk dengan pelepahnya. Dalam penelitian ini, serat ijuk yang dipilih yaitu berdiameter 0.25- 0.35mm, 0.36-0.45mm, dan 0.46-0.55 mm. Selanjutnya dilakukan perendaman C selama 15 menit. Setelah itu dila kukan pengujian tarik dengan standar ASTM D 3379-75.Hasil dari penelitian didapatkan bahwa semakin kecil diameter serat, maka kekuatan tariknya semakin tinggi. Kekuatan tarik terbesar pada kelompok serat ijuk berdiameter kecil (0.25-0.35 mm) adalah sebesar 208.22 MPa, regangan 0.192%, modulus elastisitas 5.37GPa dibandingkan kelompok serat ijuk dengan diameter besar (0.46-0.55 mm) sebesar 198.15 MPa, regangan 0.37%, modulus elastisitas 2.84 GPa. Hal ini dikarenakan rongga pada serat berdiameter 0.46-0.55 mm lebih besar dibandingkan serat berdiameter 0.25-0.35 mm menggunakan larutan alkali yaitu NaOH 5% selama 2 jam., kemudian di oven dengan suhu 8

    Pengaruh Variasi Ukuran Partikel Marmer Statuari Terhadap Sifat Mekanik Komposit Partikel Marmer Statuari

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    Manufacture a composite material with a matrix resin epoxy and marble statuary powder as filler is one industry-utilization of waste. Mechanical properties of the composite material is influenced by the particle size of the particles. variations in particle size would form different mechanical properties. This research was conducted to investigate the effect variations in particle size on the mechanical properties of the composite particles. In this research variation in particle size marble statuary used is 60 mesh, 100 mesh, 140 mesh and 200 mesh. Resin used is epoxy resin, and composition of the volume ratio between the matrix and the particles used in research was 80%: 20%. The method is used in the manufacture of composite hand lay-up method. Tests performed in this research is XRD testing on solid marble, bending strength, hardness, and SEM. XRD results obtained from the testing phase identified in the marble statuary are Ca2O5Si , CaCO3, CaO, SiO2 , MgO , MgCO3 , and SiC. Hardness value of composite particles of marble is 22.3 to 48.33 HB, and flexural strength values of composite particles of marble statuary is from 13.89 to 38.89 N/mm . Particle size is good for filler in the composite is 140 mesh particles. Marble composite particles 140 mesh particle size has a flexural strength and hardness highest, because SEM photograph composite of 140 mesh particle distribution in the matrix evenly, and there is a good bond between the matrix and particles of marble statuary

    The Effect of Barite Addition and Graphite Particle Size on The Specific Abrasion of Fly-Ash/Phenolic Composite for Brake Lining Application

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    Annually, million tons of fly-ash and bottom fly-ash is a waste of coal power plant. Fly ash contains Iron-oxide, alumina and silica. Those hard particle makes fly-ash can be used as a reinforcement in polymer composite. This composite is a wear resistance material and can be used as material for brake lining application. Fly ash reinforced phenolic composite has a low specific abrasion. The composite for brake lining material consisted of the reinforcement, friction modifier, solid lubricant and filler. Graphite is used as solid lubricant while barite is used as filler. Many research were carried out research on the particle size effect on the composite mechanical properties. However the size different between the constituent in composite has not investigated. Also the optimal barite weight fraction has not being observed. The composite was made by mixing all of the constituent, pressing in the mold and curing. The result show that the graphite particle size ? 150 mm has the lowest specific abrasion. The observation using scanning electron microscope shows that the composite contained small particle of ? 56 mm tends to agglomerate than the composite contained larger particle of ? 150 mm. the composite contained 15% barite has the lowest specific abrasion. The micrograph of scanning electron microscope shows the mixed of phenolic and barite evenly covered the graphite and fly-ash particles

    Pengaruh Ukuran Fly Ash Pada Kekuatan Bending Komposit Resin Epoxy

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    Fly ash is one of the solid waste generated by industries that use coal as a fuel for the production process. Fly ash contains silica or alumina silica that has no adhesive properties (cementation) to himself. The purpose of this research was to determine the bending strength of composites reinforced fly ash (coal waste) through the bending test. In this study, fly ash was sieved with a sieve to obtain a variation of fly ash particle size of 40 mesh, 80 mesh and 120 mesh. Composite manufacturing using hand lay up with a mixture ratio of epoxy resin and hardener 1:1. Next step is mixing matrix and fly ash with mass fraction 60%: 40% use of fly ash particle size variation. Transform and then testing bending and for pure epoxy resin composites with various particle sizes. Photo fracture area with Scanning Electron Microscope (SEM) was used to analyze the causes of failure in composites. In this study the mechanical properties of the composite bending test in accordance with ASTM D790. The test results showed that the bending strength of the composite teringgi achieved with fly ash particle size of 120 mesh, the bending strength of 59.26 N/mm2 obtained. Factors that affect the bending strength is power tie fly ash particles with the matrix, the distribution and number of particles are evenly distributed in the composite particles. SEM image results in the fracture of composite particles of fly ash shows the tie between the matrix and the particles are quite good
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