Taguchi Analysis on Cutting Forces and Temperature in Turning Titanium Ti-6Al-4V

Titanium alloy machining is hindered basically due to its high chemical reactivity and low thermal conductivity. The present work is focused on investigating the effect of process parameters on machinability performance characteristics and there by optimization of the turning of Titanium (Grade 5) based on Taguchi method. The cutting speed, feed and depth of cut were used as the process parameters where as the cutting force and temperature ware selected as performance characteristics. The L9 orthogonal array based on design of experiments was used to conduct experiments. The degree of influence of each process parameter on individual performance characteristic was analyzed from the experimental results obtained using Taguchi Method. The cutting speed was identified as the most influential process parameter on cutting force and temperature

Influence of Rotary Assisted Electrical Discharge Machining of 17-4PH StainlessSteel Using Taguchi Technique

The current investigation has study the material removal rate, surface roughness and electrode wear rate in rotary toolassisted EDM of 17-4 PH stainless steel. 17-4 PH SS has widely used in aerospace, marine, nuclear, and chemicalprocessing due to their characteristic high strength to weight ratio and corrosion resistance properties. This paper primarilyfocuses on enhancing the flushing efficiency of dielectric fluid in the EDM process and to improve the machiningperformance characteristics. A custom designed rotating electrode attachment has fabricated and used to assist with theEDM process. The experiments are designed and planned using Taguchi L27 Orthogonal array technique.The experimentsare planned for four input factors and each parameter is varied at three levels. Current, pulse on time, pulse off time andElectrode Rotation Speed are input factors. ANOVA test is conducted to find out the significance of factors and theirpercentage contribution on the performance characteristics like Material Removal Rate, Surface Roughness and ElectrodeWear Rate. The resultsconcluded that Electrode Rotation Speed has more influence on Material Removal Rate and ElectrodeWear Rate. An individual percentage and interaction percentage of parameters from ANOVA confirm that their effectsare higher in Material Removal Rate (MRR) compared to Surface roughness (Ra) and Electrode Wear Rate (EWR). Finally,surface morphology studies revealed that significantly less cracks and voids had formed on the EDM’ed sample at optimumcondition

Experimental studies and mathematical modelling of Inconel 600 with CVD coated TiN/TiCN/Al2O3/ZrCN inserts under dry machining Conditions

Inconel 600 is a nickel-based super alloy with applications in the field of Aerospace, Nuclear energy, Heat treatment, and chemical processing industries, and is a difficult to cut material due to its high hot hardness and strength. Coated carbide inserts can improve the machinability of alloys like Inconel 600 and other super alloys. This work is about the machinability characteristics study on Inconel 600 alloy under dry turning environment with high speed machining using CVD coated TiN/TiCN/Al2O3/ZrCN cutting tool insert. Cutting speed (200, 250, and 300 m/min), feed rate (0.05, 0.1, 0.15 mm/rev), and back rake angle (-7, -5, -3°) are considered as machining process parameters. Full factorial design of experiments were performed to evaluate the performance of process parameters on surface roughness and material removal rate. It was found that surface roughness decreased with increase in cutting speed and increases with increase in feed rate. Surface roughness increases with increase in rake angle in negative direction. Material removal rate increases with increase in both cutting speed and the feed rate whereas rake angle had minimal influence. Mathematical modelling was done on the obtained results and found that Rˆ2 value for surface roughness and material removal rate were 99.14% and 98.69% respectively. Analysis of Variance on surface roughness found that feed rate* feed rate is the most influencing parameter with maximum contribution of 34.16% whereas feed rate* cutting speed parameter has maximum influence on material removal rate with contribution of 83.03 %

Ascorbyl palmitate/DSPE-PEG nanocarriers for oral iron delivery: Preparation, characterisation and in vitro evaluation

The objective of this study was to encapsulate iron in nanocarriers formulated with ascorbyl palmitate and 1,2-distearoyl-sn-glycero-3-phosphoethanolamine polyethylene glycol (DSPE-PEG) for oral delivery. Blank and iron (Fe) loaded nanocarriers were prepared by a modified thin film method using ascorbyl palmitate and DSPE-PEG. Surface charge of the nanocarriers was modified by the inclusion of chitosan (CHI) during the formulation process. Blank and iron loaded ascorbyl palmitate/DSPE nanocarriers were visualised by transmission electron microscopy (TEM) and physiochemical characterisations of the nanocarriers carried out to determine the mean particle size and zeta potential. Inclusion of chitosan imparted a net positive charge on the nanocarrier surface and also led to an increase in mean particle size. Iron entrapment in ascorbyl palmitate-Fe and ascorbyl palmitate-CHI-Fe nanocarriers was 67% and 76% respectively, suggesting a beneficial effect of chitosan on nanocarrier Fe entrapment. Iron absorption was estimated by measuring Caco-2 cell ferritin formation using ferrous sulphate as a reference standard. Iron absorption from ascorbyl palmitate-Fe (592.17 ± 21.12 ng/mg cell protein) and ascorbyl palmitate-CHI-Fe (800.12 ± 47.6 ng/mg, cell protein) nanocarriers was 1.35-fold and 1.5-fold higher than that from free ferrous sulphate, respectively (505.74 ± 23.73 ng/mg cell protein) (n = 6, p < 0.05). This study demonstrates for the first time preparation and characterisation of iron loaded ascorbyl palmitate/DSPE PEG nanocarriers, and that engineering of the nanocarriers with chitosan leads to a significant augmentation of iron absorption

Optimization and Microstructural Studies on the Machining of Inconel 600 in WEDM Using Untreated and Cryogenically Treated Zinc Electrodes

Any industry that manufactures dies, punches, molds, and machine components from difficult-to-cut materials, such as Inconel, titanium, and other super alloys, largely relies on wire electrical discharge machining (WEDM). In the current study, the effect of the WEDM process parameters on Inconel 600 alloy with untreated zinc and cryogenically treated zinc electrodes was investigated. The controllable parameters included the current (IP), pulse-on time (Ton), and pulse-off time (Toff), whereas the wire diameter, workpiece diameter, dielectric fluid flow rate, wire feed rate, and cable tension were held constant throughout the experiments. The significance of these parameters on the material removal rate (MRR) and surface roughness (Ra) was established using the analysis of the variance. The experimental data acquired using the Taguchi analysis were used to analyze the level of influence of each process parameter on a particular performance characteristic. Their interactions with the pulse-off time were identified as the most influential process parameter on the MRR and Ra in both cases. Furthermore, a microstructural analysis was also performed via scanning electron microscopy (SEM) to examine the recast layer thickness, micropores, cracks, depth of metal, pitching of metal, and electrode droplets over the workpiece surface. In addition, energy-dispersive X-ray spectroscopy (EDS) was also carried out for the quantitative and semi-quantitative analyses of the work surface and electrodes after machining

Electrical Discharge Machining of SiC Reinforced 6061-T6 Aluminum Alloy Surface Composite Fabricated by Friction Stir Processing

Engineered materials with high hardness, great wear tolerance, high high-temperature power, and a low thermal expansion coefficient are aluminum-based composites. These materials are widely used in the automotive and aerospace industries. Friction stir processing (FSP) method used to prepare SiC reinforced aluminium alloy surface composite. Material removal rate (MRR) and surface roughness (SR) are measured with the impact of pulse on time, discharge current, and pulse off time (add one or two outcomes remark at SR and MRR optimal condition) is examined. For each of the three machining parameters, L9 orthogonal arrays (OA) of three levels were used in conducting the experiments. The validity of the Aluminum Surface Composite experiment programme is determined using MINITAB

Influence of Rotary Assisted Electrical Discharge Machining of 17-4PH Stainless Steel Using Taguchi Technique

801-808The current investigation has study the material removal rate, surface roughness and electrode wear rate in rotary tool assisted EDM of 17-4 PH stainless steel. 17-4 PH SS has widely used in aerospace, marine, nuclear, and chemical processing due to their characteristic high strength to weight ratio and corrosion resistance properties. This paper primarily focuses on enhancing the flushing efficiency of dielectric fluid in the EDM process and to improve the machining performance characteristics. A custom designed rotating electrode attachment has fabricated and used to assist with the EDM process. The experiments are designed and planned using Taguchi L27 Orthogonal array technique.The experiments are planned for four input factors and each parameter is varied at three levels. Current, pulse on time, pulse off time and Electrode Rotation Speed are input factors. ANOVA test is conducted to find out the significance of factors and their percentage contribution on the performance characteristics like Material Removal Rate, Surface Roughness and Electrode Wear Rate. The resultsconcluded that Electrode Rotation Speed has more influence on Material Removal Rate and Electrode Wear Rate. An individual percentage and interaction percentage of parameters from ANOVA confirm that their effects are higher in Material Removal Rate (MRR) compared to Surface roughness (Ra) and Electrode Wear Rate (EWR). Finally, surface morphology studies revealed that significantly less cracks and voids had formed on the EDM’ed sample at optimum condition