Tool–chip thermal conductance coefficient and heat flux in machining : Theory, model and experiment

This study proposes a technique for determining a tool–chip thermal conductance coefficient and heat flux in machining. The technique is based on solving an inverse heat transfer problem (IHTP). Because the IHTP is ill-posed, a priori information is required for its effective solution. To derive this information, substantial qualitative and quantitative analysis of a mixed boundary value problem for the heat equation and an illustrative test case for IHTP are provided. It has been established that the averaged interfacial chip temperature is needed for an effective IHTP solution. Thermal imaging combined with a special experimental setup was used to determine chip temperature. It was also found that a function describing the heat flux time dependency belongs to a set of decreasing functions. Tool–chip thermal conductance coefficients were obtained for high-speed steel and cemented carbide tooling. On the microscale, this data was interpreted in terms of a conforming rough surface contact conductance model, where tool wear was found to govern variations in the thermal conductance coefficient

Про розсудливість у юридичному тлумаченні дефініції «телекомунікації»

A method based on focused ion beam milling and analytical electron microscopy to investigate the nature of the tool-chip interface is presented. It is employed to study tool-chip interfaces of the rake face of a (Ti0.83Si0.17)N coated PCBN insert after turning of case-hardened steel. Analytical electron microscopy shows the presence of a smeared adhered layer on the coating, which consists of steel elements from the work-piece, oxygen, and Si and N, most likely originating from the coating.Original Publication:Axel Flink, R M Saoubi, Finn Giuliani, J Sjolen, T Larsson, Per Persson, M P Johansson and Lars Hultman, Microstructural characterization of the tool-chip interface enabled by focused ion beam and analytical electron microscopy, 2009, WEAR, (266), 11-12, 1237-1240.http://dx.doi.org/10.1016/j.wear.2009.03.001Copyright: Elsevier Science B.V., Amsterdam.http://www.elsevier.com

The Influence of Heat Treatment on the Microstructure and Machinability of a Prehardened Mold Steel

© 2015, The Minerals, Metals & Materials Society and ASM International. The machinability performance of a modified AISI P20 steel, heat treated to have the same hardness but three different microstructures, lower bainite, tempered martensite, and primary spheroidized carbides in a tempered martensite matrix, was studied. The microstructures were characterized using light optical and scanning electron microscopy and X-ray diffraction, and mechanical properties were compared by means of tensile and Charpy V-notch impact tests. The influence of microstructure and the resultant mechanical properties on machinability was studied in the context of single tooth end milling operation. The results showed that the material containing primary spheroidized carbides exhibited a superior machinability at the expense of a marginal loss of tensile strength and impact toughness, with comparable yield strength to that of the material containing tempered martensite. By contrast, the material with bainitic microstructure showed the lowest yield strength and the poorest machinability performance while having the highest uniform elongation.Peer Reviewe