Erosion-oxidation of pressure vessel steel P265GH

The behaviour of pressure vessel steel P265GH was studied in a centrifugal high-temperature erosion apparatus under impacts by silica (SiO2) particles moving at velocities ranging from 20 to 60 m s-1 and contacting the surface at the angles of 30° and 90°. Besides particle impacts, the steel was simultaneously exposed to air and elevated temperatures of 350 and 450°C. For comparison, the tests were also performed in the absence of erodent particles. After the tests, the material behaviour was evaluated in terms of occurred weight changes and surface characteristics, the latter ones of which were investigated by using, for example, scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS). In the analysis of the test results, special attention was paid to the composition and microstructure of the used silica particles and how these influence the elemental distribution on the exposed surfaces. The results show that the particle impacts introduce weight losses that follow a ductile angle-dependency, i.e., relatively greater weight losses at the shallow than at the steep impact angle. Although evident oxide scales developed on the surfaces at the test temperatures, they did not provide the steel with protection against particle impacts. Particle debris was detected embedded in the surfaces particularly under impacts at 90°, with softer particle constituents being preferentially deposited. These results are discussed in terms of the erosion-oxidation behaviour of the steel and the consequences of the heterogeneous erodent particle quality

Effect of temperature and concentration of precursors on morphology and photocatalytic activity of zinc oxide thin films prepared by hydrothermal route

Zinc oxide (ZnO) is an important semiconductive material due to its potential applications, such as conductive gas sensors, transparent conductive electrodes, solar cells, and photocatalysts. Photocatalytic activity can be exploited in the decomposition of hazardous pollutants from environment. In this study, we produced zinc oxide thin films on stainless steel plates by hydrothermal method varying the precursor concentration (from 0.029 M to 0.16 M) and the synthesis temperature (from 70 °C to 90 °C). Morphology of the synthesized films was examined using field-emission scanning electron microscopy (FESEM) and photocatalytic activity of the films was characterized using methylene blue decomposition tests. It was found that the morphology of the nanostructures was strongly affected by the precursor concentration and the temperature of the synthesis. At lower concentrations zinc oxide grew as thin needlelike nanorods of uniform length and shape and aligned perpendicular to the stainless steel substrate surface. At higher concentrations the shape of the rods transformed towards hexagon shaped units and further on towards flaky platelets. Temperature changes caused variations in the coating thickness and the orientation of the crystal units. It was also observed, that the photocatalytic activity of the prepared films was clearly dependent on the morphology of the surfaces.publishedVersionPeer reviewe

Corrosion of Stainless Steels S31603, S31655, and S32101 in Sulfuric Acid Solutions:Effects of Concentration, Chlorides, and Temperature

Publisher Copyright: © 2022 AMPP.This study investigates the corrosion behavior of three stainless steel grades at two H2SO4 concentrations, namely 1 wt% and 10 wt%, with varying NaCl concentrations in the range from 500 mg/L to 10,000 mg/L. Dissociation of sulfuric acid yields the hydrogen (H+) and sulfate (SO24-) ions, the former of which lowers the pH value of a solution while the latter increases the concentration of sulfate ions that act as a corrosion inhibitor. The equilibrium chemistry of the solutions was defined at the test temperatures of 22°C, 50°C, 90°C, and 130°C, and correlated with the observations on the electrochemical and microstructural examination of the materials. The results showed clear differences in the main corrosion form between the two H2SO4 concentrations. In 1 wt% H2SO4, pitting was the major form of corrosion attack in the presence of chlorides, whereas uniform corrosion dominated in 10 wt% H2SO4. The pitting corrosion tendency for the three stainless steel grades under various test conditions was consistent, but there were differences in their resistance to uniform corrosion. The chloride-to-sulfate activity ratio, a(Cl-)=a(SO24-), was found to be the key parameter in defining the occurrence of pitting corrosion for all three alloys. In H2SO4-NaCl systems, no pitting occurred at the activity ratio a(Cl-)=a(SO24-) below 10, with higher values inducing pitting attack, particularly in 1 wt% H2SO4. The described novel results are presented and discussed in this paper.The financial support by EIT Raw Materials and the partner organizations: VTT Technical Research Centre of Finland Ltd., Metso Outotec Finland Oy, ZAG Slovenian National Building, and Civil Engineering Institute, Tecnalia, Outokumpu Stainless AB, Boliden Harjavalta Oy, Ferritico AB, and Data Measuring Systems DMS, for the CORTOOLS project under the acceleration program (Project No. 18158) is gratefully acknowledged.Peer reviewe