Multi-Material Ultrasonic Consolidation

Ultrasonic consolidation (UC) is a recently developed direct metal solid freeform fabrication process. While the process has been well-demonstrated for part fabrication in Al alloy 3003 H18, including with intricate cooling channels, some of the potential strengths of the process have not been fully exploited. One of them is its flexibility with build materials and the other is its suitability for fabrication of multi-material and functionally graded material parts with enhanced functional or mechanical properties. Capitalizing on these capabilities is critical for broadening the application range and commercial utilization of the process. In the current work, UC was used to investigate ultrasonic bonding of a broad range of engineering materials, which included stainless steels, Ni-base alloys, brass, Al alloys, and Al alloy composites. UC multimaterial part fabrication was examined using Al alloy 3003 as the bulk part material and the above mentioned materials as performance enhancement materials. Studies were focused on microstructural aspects to evaluate interface characteristics between dissimilar material layers. The results showed that most of these materials can be successfully bonded to Al alloy 3003 and vice versa using the ultrasonic consolidation process. Bond formation and interface characteristics between various material combinations are discussed based on oxide layer characteristics, material properties, and others.Mechanical Engineerin

Gapped toroid provides infinite resolution of delay-line pickup

Gapped toroid magnetically coupled to a delay line provides continuous adjustment of the time delay line signal retrieval. A rotating screw moves the toroid pickup parallel to the delay line. This device can be used in signal detection devices and instrumentation equipment

Phase-lock demodulation of a PM signal contaminated with incidental AM

Signals from phase-modulated satellite transmitters usually exhibit some degree of incidental amplitude modulation. The effects of incidental AM are analyzed when this type of signal is demodulated by a phase-lock receiver which does not employ a limiter preceding the loop phase detector. The presence of incidental AM causes a reduction in the receiver output signal-to-noise ratio. The tolerable level of AM decreases in proportion to the phase modulation index Beta. For a square-wave modulating signal, a 1 db reduction results at the receiver PM channel output when Beta = 1 radian and the percentage of AM = 23, Beta = 1.2 radians and the percentage of AM = 16, or Beta = 1.5 radians and the percentage of AM = 4. Although only the PM channel of the receiver is used ordinarily, utilizing both the AM and PM channel by summing offers an improvement in S/N relative to the S/N ratio of the PM channel if the percentage of incidental AM is greater than fifteen

Improving Linear Weld Density in Ultrasonically Consolidated Parts

Ultrasonic consolidation is a novel additive manufacturing process with immense potential for fabrication of complex shaped three-dimensional metallic objects from metal foils. The proportion of bonded area to unbonded area along the layer interface, termed linear weld density (LWD), is perhaps the most important quality attribute of ultrasonically consolidated parts. Part mechanical properties largely depend on LWD and a high level of LWD must be ensured in parts intended for load-bearing structural applications. It is therefore necessary to understand what factors influence LWD or defect formation and devise methods to enhance bond formation during ultrasonic consolidation. The current work examines these issues and proposes strategies to ensure near 100% LWD in ultrasonically consolidated aluminum alloy 3003 parts. The work elucidates the effects of various process parameters on LWD and a qualitative understanding of the effects of process parameters on bond formation during ultrasonic consolidation is presented. The beneficial effects of using elevated substrate temperatures and its implications on overall manufacturing flexibility are discussed. A preliminary understanding of defect morphologies and defect formation is presented, based on which a method (involving surface machining) for minimizing defect incidence during ultrasonic consolidation is proposed and demonstrated. Finally, trade-offs between part quality and build time are discussed.Mechanical Engineerin

Some Physical Consequences of Abrupt Changes in the Multipole Moments of a Gravitating Body

The Barrab\`es-Israel theory of light-like shells in General Relativity is used to show explicitly that in general a light-like shell is accompanied by an impulsive gravitational wave. The gravitational wave is identified by its Petrov Type N contribution to a Dirac delta-function term in the Weyl conformal curvature tensor (with the delta-function singular on the null hypersurface history of the wave and shell). An example is described in which an asymptotically flat static vacuum Weyl space-time experiences a sudden change across a null hypersurface in the multipole moments of its isolated axially symmetric source. A light-like shell and an impulsive gravitational wave are identified, both having the null hypersurface as history. The stress-energy in the shell is dominated (at large distance from the source) by the jump in the monopole moment (the mass) of the source with the jump in the quadrupole moment mainly responsible for the stress being anisotropic. The gravitational wave owes its existence principally to the jump in the quadrupole moment of the source confirming what would be expected.Comment: 26 pages, tex, no figures, to appear in Phys.Rev.

Critical current of a Josephson junction containing a conical magnet

We calculate the critical current of a superconductor/ferromagnetic/superconductor (S/FM/S) Josephson junction in which the FM layer has a conical magnetic structure composed of an in-plane rotating antiferromagnetic phase and an out-of-plane ferromagnetic component. In view of the realistic electronic properties and magnetic structures that can be formed when conical magnets such as Ho are grown with a polycrystalline structure in thin-film form by methods such as direct current sputtering and evaporation, we have modeled this situation in the dirty limit with a large magnetic coherence length ($\xi_f$). This means that the electron mean free path is much smaller than the normalized spiral length $\lambda/2\pi$ which in turn is much smaller than $\xi_f$ (with $\lambda$ as the length a complete spiral makes along the growth direction of the FM). In this physically reasonable limit we have employed the linearized Usadel equations: we find that the triplet correlations are short ranged and manifested in the critical current as a rapid oscillation on the scale of $\lambda/2\pi$. These rapid oscillations in the critical current are superimposed on a slower oscillation which is related to the singlet correlations. Both oscillations decay on the scale of $\xi_f$. We derive an analytical solution and also describe a computational method for obtaining the critical current as a function of the conical magnetic layer thickness.Comment: Extended version of the published paper. Additional information about the computational method is included in the appendi

X-ray ptychography on low-dimensional hard-condensed matter materials

Tailoring structural, chemical, and electronic (dis-)order in heterogeneous media is one of the transformative opportunities to enable new functionalities and sciences in energy and quantum materials. This endeavor requires elemental, chemical, and magnetic sensitivities at the nano/atomic scale in two- and three-dimensional space. Soft X-ray radiation and hard X-ray radiation provided by synchrotron facilities have emerged as standard characterization probes owing to their inherent element-specificity and high intensity. One of the most promising methods in view of sensitivity and spatial resolution is coherent diffraction imaging, namely, X-ray ptychography, which is envisioned to take on the dominance of electron imaging techniques offering with atomic resolution in the age of diffraction limited light sources. In this review, we discuss the current research examples of far-field diffraction-based X-ray ptychography on two-dimensional and three-dimensional semiconductors, ferroelectrics, and ferromagnets and their blooming future as a mainstream tool for materials sciences

Equilibrium Configuration of Black Holes and the Inverse Scattering Method

The inverse scattering method is applied to the investigation of the equilibrium configuration of black holes. A study of the boundary problem corresponding to this configuration shows that any axially symmetric, stationary solution of the Einstein equations with disconnected event horizon must belong to the class of Belinskii-Zakharov solutions. Relationships between the angular momenta and angular velocities of black holes are derived.Comment: LaTeX, 14 pages, no figure