Effects of Thermomechanical Processing on the Resulting Mechanical Properties of 6101 Aluminum Foam

Porous materials represent a tremendous weight savings for light-weight structural applications. The fabrication path can play a critical role in the resulting properties. High porosity aluminum was fabricated in a number of ways. The starting material was a cast 6101 aluminum that had a relative density of 9.8%. The cast aluminum block was compressed by uniaxial, biaxial, and triaxial densification. Uniaxial compression was done at room temperature and 200 C. Biaxial compression was achieved by unidirectional rolling at room temperature and 200 C. Triaxial compression was done by cold isostatic pressing at 3.4, 6.7, and 34 MPa (0.5, 1.0, and 5.0 ksi). Metallography and mechanical test specimens were machines from the processed bars. The mechanical properties showed that the relative yield strength depended both on relative density and processing temperature

Effects of thermomechanical processing on the resulting mechanical properties of 6101 aluminum foam

Porous materials represent a tremendous weight savings for light-weight structural applications. The fabrication path can play a critical role in the resulting properties. High porosity aluminum was fabricated in a number of ways. The starting material was a cast 6101 aluminum that had a relative density of 9.8%. The cast aluminum block was compressed by uniaxial, biaxial, and triaxial densification. Uniaxial compression was done at room temperature and 200 C. Biaxial compression was achieved by unidirectional rolling at room temperature and 200 C. Triaxial compression was done by cold isostatic pressing at 3.4, 6.7, and 34 MPa (0.5, 1.0, and 5.0 ksi). Metallography and mechanical test specimens were machines from the processed bars. The mechanical properties showed that the relative yield strength depended both on relative density and processing temperature