Optimization methodology for high COD nutrient-limited wastewaters treatment using BAS process

Optimization of biofilm activated sludge (BAS) process via mathematical modelling is an entangle activity since economic, environmental objective and technical decision must be considered. This paper presents a methodology to optimize the operational conditions of BAS process in four steps by combining dynamic simulation techniques with non-linear optimization methods and with operative decision-making criteria. Two set of variables are separately prioritized in the methodology: essential variables related to physical operation to enforce established process performance, and refinement variables related to biological processes that can generate risks of bulking, pin-point floc and rising sludge. The proposed optimization strategy is applied for the treatment of high COD wastewater under nutrient limitation using an integrated mathematical model for COD removal that include predation, hydrolysis and a simplified approach to the limiting solids flux theory in the secondary clarifier in order to facilitate the convergence of the optimization solver. The methodology is implemented in a full-scale wastewater treatment plant for a cellulose and viscose fibre mill obtaining (i) improvement of the effluent quality index (Kg pollution/m3) up to 62% and, (ii) decrease the operating cost index (€/m3) of the process up to 30% respect the regular working operational conditions of the plant. The proposed procedure can be also applied to other biological treatments treating high COD nutrient-limited industrial wastewater such as from textile and winery production among others

Analysis and modelling of predation on biofilm activated sludge process: Influence on microbial distribution, sludge production and nutrient dosage

The influence of predation on the biofilm activated sludge (BAS) process is studied using a unified model that incorporates hydrolysis and predation phenomena into the two stages of the BAS system: moving bed biofilm reactor pre-treatment (bacterial-predator stage) and activated sludge (predator stage). The unified model adequately describes the experimental results obtained in a cellulose and viscose full-scale wastewater plant and has been used to evaluate the role and contribution of predator microorganisms towards removal of COD, nutrient requirements, sludge production and microbial distribution. The results indicate that predation is the main factor responsible for the reduction of both nutrient requirements and sludge production. Furthermore, increasing the sludge retention time (SRT) does not influence the total biomass content in the AS reactor of a BAS process in two different industrial wastewater treatments