Analysis of 37-kW Converter-Fed Induction Motor Losses

This paper presents an energy efficiency analysis of a 37-kW standard squirrel-cage induction motor under sinusoidal and nonsinusoidal supply. The motor losses are analyzed using the conventional IEC loss segregation method and also numerically modeled using finite-element simulations. The measured and simulated loss components are compared with three different modulation methods. The overall simulated losses are in good agreement with the measured ones, but there exist differences in the loss components

High-speed Electrical Machine with Active Magnetic Bearing System Optimization

High-speed (HS) electrical machines provide high system efficiency, compact design, and low material consumption. Active Magnetic Bearings (AMBs) bring additional benefits to the high-speed system, such as elimination of the friction losses, reduced wear and maintenance, and a built-in monitoring system. High-speed drivetrains are usually designed for specific applications and require a high level of integration. This paper describes a design method of the HS electrical machine supported by AMBs, considering their mutual influence on the system performance. The optimization procedure, which takes into account both the electrical machine and bearing designs is developed. The optimization is based on a multiobjective differential evolution (DE) algorithm. The selected optimization parameters include the AMB and machine dimensions. The optimization objectives cover the electrical machine performance and the rotordynamics. The results of the proposed optimization algorithm are implemented in the constructed 350kW, 15000rpm induction machine with a solid rotor supported by AMBs. The prototype tests verify the design and optimization results.Peer reviewe

Magneto-thermal analysis of an axial-flux permanent-magnet-assisted eddy-current brake at high-temperature working conditions

This article proposes an analytic coupled magneto-thermal analysis of an axial-flux (AF) permanent-magnet-assisted (PMA) eddy-current brake (ECB) at high-temperature working conditions. In the topology investigated, permanent magnets (PMs) are placed into stator slot openings to increase the braking torque production capability. This modification enables to control the magnet flux by altering the dc excitation current. However, the utilization of PMs will make the construction vulnerable at high operating temperatures simply because the magnet properties and the brake capability are strongly dependent on temperature. Such problems require complex coupled multiphysics finite-element analyses to obtain the actual brake performance. The proposed approach offers a simple and effective solution that consists of magnetic and thermal models, which are coupled to each other in the time domain. The nonlinear electrical, magnetic, and thermal properties are influenced by the temperature variation in time. An AF-PMA-ECB prototype is manufactured to validate the proposed coupled models and the experimental studies confirm that the proposed approach provides very practical results to determine the working conditions of the AF-PMA-ECB at high-temperature operations

Nonlinear multidisciplinary design approach for axial-flux eddy current brakes

This paper introduces a new nonlinear multidisciplinary design approach (NMDA) for axial-flux (AF) eddy current brakes (ECBs). The proposed NMDA is developed by nonlinear magnetic-thermal-structural coupled modeling. The nonlinear behaviors of the AF-ECB covering the BH curve, resistivity, heat capacity, thermal conductivity, and the temperature are jointly analyzed in time domain to investigate the actual brake properties and to determine brake operating range. In this paper, the nonlinear magnetic modeling based on two-dimensional (2-D) reluctance network is studied by a modified Newton-Raphson method. Furthermore, the nonlinear thermal modeling is carried out by lumped-parameters considering the change of heat capacity, thermal conductivity, and the temperature and updating the data in the evaluation process. Finally, the nonlinear structural modeling is performed to obtain the deflection and the mechanical safety factor of the brake. The nonlinear modeling methods in the proposed NMDA are validated by independent 3-D electromagnetic, thermal, and structural finite element analyses (FEAs), and the proposed NMDA is tested with two different AF-ECB prototypes. The experimental results confirm that the proposed NMDA has high accuracy, and compared to 3-D-FEA approaches, it provides a fast solution to predict the AF-ECB performance

Hysteresis loss in NdFeB permanent magnets in a permanent magnet synchronous machine

Most permanent magnet (PM) loss studies consider only eddy current loss and neglect hysteresis. In this article, the hysteresis behavior of two NdFeB PM grades with differentmagnetic properties is assessed when applied in a PMSM. Data from vibrating sample magnetometer measurements and hysteresis modeling are used as a base. In addition to the main magnetic phase, the samples contained magnetic phases with reduced coercivity. Such phases may contribute to hysteresis losses in a PM material. A new model is introduced to simulate the hysteresis of rare-earth magnets of any geometric shape in the second and first quadrants of the intrinsic BH-plane. The magnetic field strength distribution in the PM material of an electrical motor is analyzed by two-dimensional finiteelement method. The results are used as the input data for an analytical hysteresis model. The results indicate that the hysteresis loss resulting from the structural imperfections and geometry of the magnet may introduce a considerable loss in NdFeB PMs applied in rotating electrical machines