Influence of dominant variables and their optimization for nano powder blended EDM process

356-362Electric discharge machining (EDM) is a non-contact type manufacturing process used to machine hard materials. Obtaining surfaces with the desired surface finish is the primary challenge when employing this process in any industry. Powder blended EDM, a process in which properties of dielectric are varied by blending it with an appropriate weight of powder, is one among many methods coined to overcome this challenge. Also, previous researchers concentrated on blending dielectrics with semi-metal, metal and non-metallic powders to understand the variations in material removal rate and surface finish. Results inferred employing ceramic powders as a blend in EDM dielectric medium have been still limited. Hence, to bridge this gap, the current work attempts to investigate the influence of ceramic powder concentration, pulse-on time, peak current, gap voltage on the surface roughness of AISI D3 Die steel. Several experiments have been conducted with different combinations of process parameters using Taguchi method. Results indicated that powder concentration plays a significant role in enhancing surface finish, i.e., the quality of the machined surface. Further, among the other parameters considered peak current has the highest impact followed by pulse-on time and voltage on the performance response. Also, the optimum levels of process parameters have been obtained as peak current – 6 Amp, pulse-ON-time – 100µs, gap voltage – 70V and SiC nano powder concentration – 0.5g/L

Experimental Study and Optimization of Machining Parameters in Turning of AISI 1040 Steel with Micro-grooved WC Cutting Tools

In dry turning, control over chip formation and the need for the automated machining lead to an advancement in cutting tools. Such concern towards chip breakability is necessary in reducing tool wear, tool tip temperatures and surface roughness of workpiece material. The present study proposes a new development in the traditionally available cutting tools, which acts like a chip breaker. A series of micro-grooves are machined on the rake face of Tungsten carbide (WC) cutting tools using sinker Electric Discharge Machine (EDM). These micro-grooved tools are used to dissolve long continuous chips and heat from the cutting zone in the dry machining of AISI 1040 steel. The results of micro-grooved cutting tools have shown improvement in reducing the tool tip temperatures and surface roughness compared to the conventional cutting tools. The consolidated chip flow phenomenon of plain WC tools is used to decide the location of micro-grooves on the tool rake face. A Taguchi orthogonal array is used to design an experimental layout with minimum number of repetitions in the experiments. Signal-to-noise  ratios and ANOVA is used to understand and identify the significant factors & their level among the input variables on responses.From the results, it is identified that the cutting speed is the most influencing parameter for tool tip temperature at level 1 (i.e. 112 m/min) and surface roughness at level 5 (i.e. 720 m/min)

Spontaneous emission of an atom placed near a nanobelt of elliptical cross-section

Spontaneous emission of an atom (molecule) placed near a nanocylinder of elliptical cross-section of an arbitrary composition is studied. The analytical expressions have been obtained for the radiative and nonradiative channels of spontaneous decay and investigated in details.Comment: 35 pages, 11 figure

Unsteady flow of a nanofluid over a sphere with nonlinear Boussinesq approximation

A theoretical study is presented of transient mixed convection boundary layer flow of a nanofluid in the forward stagnation region of a heated sphere which is rotating with time dependent angular velocity. The effect of the non-linear Boussinesq approximation is taken into account. The nanofluid is treated as a two-component mixture i.e. nano-particles distributed homogenously in a base fluid (water or gas). The effects of the Brownian motion and thermophoresis are included for the nanofluid and constant wall temperature is imposed at the sphere surface. The first and second laws of thermodynamics are employed in order to study thermophysics as well as heat and mass transfer phenomena. By introducing appropriate similarity variables the governing equations are transformed into a system of dimensionless, nonlinear, coupled, ordinary differential equations which are solved numerically by applying the second-order accurate implicit finite difference Keller box method. The reliability and efficiency of the obtained numerical results are validated via comparison with the previously published results for special cases. The effects of various parameters on primary and secondary velocities, temperature, nanofluid volume fraction (concentration), primary and secondary shear stress functions, Nusselt number function (wall heat transfer rate) and Sherwood number function (wall nanoparticle mass transfer rate) are visualized. Furthermore the influence of non-linear temperature parameter, Brinkman parameter (ratio of Brinkman number to dimensionless temperature ratio), local Reynolds number and unsteadiness parameter on entropy generation number is computed. A strong elevation in entropy generation number is computed with both increasing Brinkman parameter and unsteadiness parameter. Primary and secondary surface shear stresses, Nusselt number and Sherwood number also increase with unsteadiness and rotation parameters. Primary shear stress is boosted with increasing mixed convection parameter and Brownian motion effect whereas secondary shear stress is depressed. Temperatures are suppressed with increasing nonlinear temperature parameter whereas nano-particle concentrations are elevated. Increasing thermophoresis parameter enhances both temperatures and nano-particle concentration values. The simulations find applications in rotating chemical engineering mixing systems and nano-coating transport phenomena

Performance of broilers on sorghum-based diets

The effect of replacing maize with sorghum grain on the performance of broilers was studied. Grain from 4 improved Sorghum bicolor cultivars (CSH 16, CSV 15, PSV 16 and S 35) and one traditional yellow variety were used to replace maize (control diet) in the starter (1-4 weeks) and finisher rations (5-6 weeks) of broilers by 50, 75 and 100% levels. All diets were isonitrogenous and isocaloric and were homogeneous for lysine, methionine and cystine levels. One-day-old 512 commercial Cobb female broilers were divided into 64 groups with 16 dietary treatments and 4 replicates per treatment, with 8 birds in each. In a second trial, sorghum replacement was conducted without homogenizing the diets for nitrogen and energy contents. The study lasted for 6 weeks. It was shown that the liveweight gain and feed intake of broilers was statistically similar in sorghum diets at all inclusion levels compared to the control diet. However, the feed conversion efficiency of broilers in the 100% sorghum diet was significantly higher compared to the maize diet (P=0.05). A better feed conversion efficiency was found with the CSV 15, CSH 16, PSV 16 and the local cultivars at 100% inclusion levels. However, the yellow pigmentation of the skin and carcass of the broilers was better in the maize diet compared to the sorghum diets. Cost varied among and within cultivars at different inclusion levels, and was lower in CSV 15, PSV 16, S 35 and local sorghum cultivar-based diets. Cost was also much lower in CSV 15, PSV 16 and local sorghum cultivars at 100% inclusion level compared to maize. Feed cost per kg liveweight gain was lower with CSV 15 (Rs 17.16) and PSV 16 cultivars (Rs 17.62) compared to maize (Rs 18.02). Although pelleting increased feed costs (by Rs 0.25/kg), it also improved broiler production efficiency compared to mash in sorghum diets. Inclusion of Stylosanthes sp. leaf meal at 3% in 100% sorghum-based diets favourably improved the shank and skin colour of the carcass. Carcass yield and abdominal fat of broilers fed sorghum, sorghum + Stylosanthes sp. and maize diets were similar. In conclusion, the inclusion/replacement of sorghum in maize-based diets and pelleting improves the feed conversion ratio and decreases the total feed costs in broiler production

Behaviour of Magnetic Tubes in Neutron Star's Interior

It is found from Maxwell's equations that the magnetic field lines are good analogues of relativistic strings. It is shown that the super-conducting current in the neutron star's interior causes local rotation of magnetic flux tubes carrying quantized flux.Comment: 6 pages, no figure

Genotyping-by-Sequencing and Ecological Niche Modeling Illuminate Phylogeography, Admixture, and Pleistocene Range Dynamics in Quaking Aspen (Populus Tremuloides)

Populus tremuloides is the widest‐ranging tree species in North America and an ecologically important component of mesic forest ecosystems displaced by the Pleistocene glaciations. Using phylogeographic analyses of genome‐wide SNPs (34,796 SNPs, 183 individuals) and ecological niche modeling, we inferred population structure, ploidy levels, admixture, and Pleistocene range dynamics of P. tremuloides, and tested several historical biogeographical hypotheses. We found three genetic lineages located mainly in coastal–Cascades (cluster 1), east‐slope Cascades–Sierra Nevadas–Northern Rockies (cluster 2), and U.S. Rocky Mountains through southern Canadian (cluster 3) regions of the P. tremuloides range, with tree graph relationships of the form ((cluster 1, cluster 2), cluster 3). Populations consisted mainly of diploids (86%) but also small numbers of triploids (12%) and tetraploids (1%), and ploidy did not adversely affect our genetic inferences. The main vector of admixture was from cluster 3 into cluster 2, with the admixture zone trending northwest through the Rocky Mountains along a recognized phenotypic cline (Utah to Idaho). Clusters 1 and 2 provided strong support for the “stable‐edge hypothesis” that unglaciated southwestern populations persisted in situ since the last glaciation. By contrast, despite a lack of clinal genetic variation, cluster 3 exhibited “trailing‐edge” dynamics from niche suitability predictions signifying complete northward postglacial expansion. Results were also consistent with the “inland dispersal hypothesis” predicting postglacial assembly of Pacific Northwestern forest ecosystems, but rejected the hypothesis that Pacific‐coastal populations were colonized during outburst flooding from glacial Lake Missoula. Overall, congruent patterns between our phylogeographic and ecological niche modeling results and fossil pollen data demonstrate complex mixtures of stable‐edge, refugial locations, and postglacial expansion within P. tremuloides. These findings confirm and refine previous genetic studies, while strongly supporting a distinct Pacific‐coastal genetic lineage of quaking aspen

Periodic ground state for the charged massive Schwinger model

It is shown that the charged massive Schwinger model supports a periodic vacuum structure for arbitrary charge density, similar to the common crystalline layout known in solid state physics. The dynamical origin of the inhomogeneity is identified in the framework of the bozonized model and in terms of the original fermionic variables.Comment: 19 pages, 10 figures, revised version, accepted in Phys. Rev.