Detector for Particle Surface Contamination

A system and method for detecting and quantizing particle fallout contamination particles which are collected on a transparent disk or other surface employs an optical detector, such as a CCD camera, to obtain images of the disk and a computer for analyzing the images. From the images, the computer detects, counts and sizes particles collected on the disk The computer also determines, through comparison to previously analyzed images, the particle fallout rate, and generates an alarm or other indication if the rate exceeds a maximum allowable value. The detector and disk are disposed in a housing having an aperture formed therein for defining the area on the surface of the disk which is exposed to the particle fallout. A light source is provided for evenly illuminating the disk. A first drive motor slowly rotates the disk to increase the amount of its surface area which is exposed through the aperture to the particle fallout. A second motor is also provided for incrementally scanning the disk in a radial direction back and forth over the camera so that the camera eventually obtains images of the entire surface of the disk which is exposed to the particle fallout

A review on 3D printing bio-based polymer composite

Polymers play a vital role in our daily lives. In various fields such as medical, food industry and automotive applications, the use of biopolymers is commonly used. The most widely used polymers and fillers among biopolymers are polylactic acid (PLA) and cellulose, which are biocompatible and biodegradable due to their eco-friendly properties. Extensive usage of cellulose in various forms has been applied in combination to PLA but there is only a few research that has been done by using the 3D printing method. This paper covers the types of biodegradable biopolymer materials, types of coupling agents and plasticizers, mechanical properties and applications. This paper discusses the types of cellulose ranging from micro to nano, including other types and sources of cellulose that have been researched and are compatible with PLA. In order to generate biocompatible polymers with stronger and better mechanical properties, the findings of these experiments are all tied together. These biopolymers are commonly used in the biomedical industry and are expected to improve their benefits in this field

Fused Deposition Modelling of Polymer Composite: A Progress

Additive manufacturing (AM) highlights developing complex and efficient parts for various uses. Fused deposition modelling (FDM) is the most frequent fabrication procedure used to make polymer products. Although it is widely used, due to its low characteristics, such as weak mechanical properties and poor surface, the types of polymer material that may be produced are limited, affecting the structural applications of FDM. Therefore, the FDM process utilises the polymer composition to produce a better physical product. The review's objective is to systematically document all critical information on FDMed-polymer composite processing, specifically for part fabrication. The review covers the published works on the FDMed-polymer composite from 2011 to 2021 based on our systematic literature review of more than 150 high-impact related research articles. The base and filler material used, and the process parameters including layer height, nozzle temperature, bed temperature, and screw type are also discussed in this review. FDM is utilised in various biomedical, automotive, and other manufacturing industries. This study is expected to be one of the essential pit-stops for future related works in the FDMed-polymeric composite study. 2022 by the authors.The research was funded by Universiti Malaysia Pahang, grant numbers RDU 1901135, PGRS210367, PGRS210377, and FRGS/1/2019/TK03/UMP/02/15.Scopu

Preliminary investigation on the tensile properties of FDM printed PLA/copper composite

Recently, the rapid manufacturing of custom polymer-based composite components has been revolutionized by the Fused deposition modeling (FDM) process. Understanding the fundamental mechanical behaviours of these FDM-printed components is essential for engineering applications. FDM has been highly used inadditive manufacturing (AM) due to its ability to process complex parts with the lowest cost and accurate dimensions. The materials used are thermoplastic polymers, which are in the form of a filament. The aim of this study is to create testing specimens with varying infill percentages (25%, 50%, and 75%) and infill patterns (rectilinear, honeycomb, grid, concentric, and triangle) using the FDM technique on Polylactic acid (PLA) and PLA/Copper. The specimen is printed in accordance with the ASTM standard for tensile testing, which is ASTM D638. Following that, the mechanical properties of copper are assessed using tensile testing. The results demonstrate that the infill pattern for a triangle PLA/Copper specimen and concentric PLA specimen for 75% infill percentage produced the best performance in tensile strength; meanwhile, the grid copper pattern has the weakest properties among all the patterns. This research will be helpful to enhance the mechanical properties of the products in the electronics applications

A review of FDM and graphene-based polymer composite

Graphene is a carbon that has a unique structure that is excellent in enhancing mechanical, electrical and thermal properties. The fused deposition modelling (FDM) process is a widely used 3D printing method for its low investment and operating cost. Although the FDM process is cheaper and affordable, yet the printed parts are more fragile compare to other 3D printing methods. This paper covers about FDM process and the type of base materials and filler materials. However, the focus is mainly on ABS and graphene. The mechanical properties of ABS/Graphene polymer composite and application of ABS and graphene in the industry were also discussed. Hence, it proved that graphene enhances the properties of ABS. This study is done to improve polymer-based filaments for future references

Thermo-mechanical properties of ABS/stainless steel composite using FDM

Fused deposition modelling (FDM) process is the most common and traditional additive manufacturing methods for producing complicated three-dimensional (3D) samples from computer-aided design data at a cheaper cost than alternative methods. However, when compared to other common plastic production processes, such as injection moulding, FDM produced parts results in low mechanical properties. Hence, the objective of this study is to produce composite filament using stainless steel (SS) as filler material to enhance the mechanical properties of ABS. ABS is a petroleum based thermoplastic that commonly used in FDM. The production of metal/polymer composites utilising ABS as the matrix and varied SS powder compositions was studied in this work. ABS/SS composite filaments containing 5, 10 wt% SS powder were developed in this experiment to compare with pure ABS for the FDM process. The result shows that the higher the composition of SS powder the lower the ultimate tensile strength and yield strength where 10 wt% SS shows 38.42 MPa in ultimate tensile strength while for yield strength it shows 24.32 MPa. Meanwhile, 10 wt% SS filament has better elongation which is 18.28 % compare to pure ABS that is 9.89 % and 13.3 % for 5 wt% SS. Thus, the percentage of filler plays an important role in determining the properties of ABS

Effect of process parameter on tensile properties of FDM printed PLA

In recent years, 3D printing has contributed to developing new materials and applications, owing to its technological flexibility and distinct characteristics. Polylactic Acid (PLA) polymer samples have been produced using one of the additive manufacturing (AM) processes called fused deposition modelling (FDM). However, poor mechanical characteristics are the most prevalent problem due to the processing parameter when parts are fabricated with FDM. The research aims to study the tensile properties of PLA by varying the processing parameter. In this study, PLA material was used due to its biocompatibility properties. This research is to analyze and compare the tensile properties of 3D printed samples by varying the infill density and raster angle. The change in the circumstances has a discernible impact on the tensile strength based on varied infill densities and raster angles. The results show that infill density of 100% and 45° raster angle performs better tensile strength than 50% and 75% infill density. Hence, it can be concluded that the tensile strength of the printed samples has a noticeable effect when the processing parameters vary

Fused Deposition Modelling of Polymer Composite: A Progress

Additive manufacturing (AM) highlights developing complex and efficient parts for various uses. Fused deposition modelling (FDM) is the most frequent fabrication procedure used to make polymer products. Although it is widely used, due to its low characteristics, such as weak mechanical properties and poor surface, the types of polymer material that may be produced are limited, affecting the structural applications of FDM. Therefore, the FDM process utilises the polymer composition to produce a better physical product. The review’s objective is to systematically document all critical information on FDMed-polymer composite processing, specifically for part fabrication. The review covers the published works on the FDMed-polymer composite from 2011 to 2021 based on our systematic literature review of more than 150 high-impact related research articles. The base and filler material used, and the process parameters including layer height, nozzle temperature, bed temperature, and screw type are also discussed in this review. FDM is utilised in various biomedical, automotive, and other manufacturing industries. This study is expected to be one of the essential pit-stops for future related works in the FDMed-polymeric composite study

Design and construction of the MicroBooNE Cosmic Ray Tagger system

The MicroBooNE detector utilizes a liquid argon time projection chamber (LArTPC) with an 85 t active mass to study neutrino interactions along the Booster Neutrino Beam (BNB) at Fermilab. With a deployment location near ground level, the detector records many cosmic muon tracks in each beam-related detector trigger that can be misidentified as signals of interest. To reduce these cosmogenic backgrounds, we have designed and constructed a TPC-external Cosmic Ray Tagger (CRT). This sub-system was developed by the Laboratory for High Energy Physics (LHEP), Albert Einstein center for fundamental physics, University of Bern. The system utilizes plastic scintillation modules to provide precise time and position information for TPC-traversing particles. Successful matching of TPC tracks and CRT data will allow us to reduce cosmogenic background and better characterize the light collection system and LArTPC data using cosmic muons. In this paper we describe the design and installation of the MicroBooNE CRT system and provide an overview of a series of tests done to verify the proper operation of the system and its components during installation, commissioning, and physics data-taking