Weep No More My Mammy

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Electrolyte jet machining for surface texturing of Inconel 718

Electrolyte jet machining is an emerging non-conventional machining process which is capable of selectively applying multi-scale surface textures. Surfaces processed in this way do not suffer from thermal damage and hence this technique is highly suited to finishing procedures in high value manufacturing across the aerospace and biomedical sectors. Furthermore, input variables can be modified dynamically to create functional graduation across component surfaces. In this study, the development and design of a custom-built EJM system is described, and the capability of the EJM platform to machine and create surface textures in Inconel 718, a widely used nickel based super alloy, is investigated. Through control of machine path programming and parameter variation, multi-scale surface textures are created which have the potential to enhance bonding with subsequent coating layers and also provide fluid dynamic advantage

The gastric acid pocket is attenuated in H. pylori infected subjects

Objective Gastric acid secretory capacity in different anatomical regions, including the postprandial acid pocket, was assessed in Helicobacter pylori positive and negative volunteers in a Western population. Design We studied 31 H. pylori positive and 28 H. pylori negative volunteers, matched for age, gender and body mass index. Jumbo biopsies were taken at 11 predetermined locations from the gastro-oesophageal junction and stomach. Combined high-resolution pH metry (12 sensors) and manometry (36 sensors) was performed for 20 min fasted and 90 min postprandially. The squamocolumnar junction was marked with radio-opaque clips and visualised radiologically. Biopsies were scored for inflammation and density of parietal, chief and G cells immunohistochemically. Results Under fasting conditions, the H. pylori positives had less intragastric acidity compared with negatives at all sensors >1.1 cm distal to the peak lower oesophageal sphincter (LES) pressure (p<0.01). Postprandially, intragastric acidity was less in H. pylori positives at sensors 2.2, 3.3 and 4.4 cm distal to the peak LES pressure (p<0.05), but there were no significant differences in more distal sensors. The postprandial acid pocket was thus attenuated in H. pylori positives. The H. pylori positives had a lower density of parietal and chief cells compared with H. pylori negatives in 10 of the 11 gastric locations (p<0.05). 17/31 of the H. pylori positives were CagA-seropositive and showed a more marked reduction in intragastric acidity and increased mucosal inflammation. Conclusions In population volunteers, H. pylori positives have reduced intragastric acidity which most markedly affects the postprandial acid pocket

Energy distribution modulation by mechanical design for electrochemical jet processing techniques

The increasing demand for optimised component surfaces with enhanced chemical and geometric complexity is a key driver in the manufacturing technology required for advanced surface production. Current methodologies cannot create complex surfaces in an efficient and scalable manner in robust engineering materials. Hence, there is a need for advanced manufacturing technologies which overcome this. Current technologies are limited by resolution, geometric flexibility and mode of energy delivery. By addressing the fundamental limitations of electrochemical jetting techniques through modulation of the current density distribution by mechanical design, significant improvements to the electrochemical jet process methods are presented. A simplified 2D stochastic model was developed with the ability to vary current density distribution to assess the effects of nozzle-tip shape changes. The simulation demonstrated that the resultant profile was found to be variable from that of a standard nozzle. These nozzle-tip modifications were then experimentally tested finding a high degree of variance was possible in the machined profile. Improvements such as an increase in side-wall steepness of 162% are achieved over a standard profile, flat bases to the cut profile and a reduction of profile to surface inter-section radius enable the process to be analogous to traditional milling profiles. Since electrode design can be rapidly modified EJP is shown to be a flexible process capable of varied and complex meso-scale profile creation. Innovations presented here in the modulation of resistance in-jet have enabled electrochemical jet processes to become a viable, top-down, single-step method for applying complex surfaces geometries unachievable by other means

The importance of microstructure in electrochemical jet processing

© 2018 Electrochemical jet processing (EJP) is an athermal technique facilitating precision micromachining and surface preparation, without recast layer generation. The role of the microstructure in determining machining characteristics has been largely overlooked. In this study, we show that in order to optimise EJP for a given material, fundamental material factors must be considered to ensure the desired near-surface response in terms of metallurgy, topography and dimensional accuracy. In this work, specimens have been prepared from the same feedstock material (brass, Cu39Zn2Pb), to appraise the role of microstructure in the determination of key removal characteristics, such as resultant topography, removal efficiency and form. Topography is shown to be highly dependent upon microstructure across large current density ranges, whereby the phase ratio is generally the dominant amplitude-defining material property, where preconditions with divergent ratios result in lower amplitudes. The microstructure, specifically the phase ratio, significantly changes the form, where predominantly single-phase conditions result in deeper and narrower features (up to 15% deeper compared with as-received condition). In addition, removal efficiency is greater (by 6%) at low current density for small grained dual-phase conditions, than for predominantly single-phase, due to erosion complementing anodic dissolution. Mechanisms are discussed for these removal phenomena and used to inform industrial practice