Fracture toughness and fatigue resistance of quenched and tempered steels with microstructures deriving from a slant quench. Consequences on technical standards

Mechanical components fabbricated with quenched and tempered steels, exhibiting mixed microstructures as derived from slant quench conditions, are frequently encountered in the industrial practice, owing to a tendency to employ quite low alloy steels or due to quite large sections. The low notch strength of mixed microstructure steel samples was already emphasized in the 1950s; yet, it has never been investigated again. Also, technical standards have not addressed the risk deriving from the use of steel components with mixed microstructures. When pearlite and ferrite are present alongside tempered martensite and bainite, the fracture toughness of steel pieces diminishes to very dangerous levels. Results of an experimental program on the fracture toughness of plastic mould steels are reported, singling out microstructure mixtures with too a low toughness. In addition, the fatigue crack propagation rate is adversely affected by inhomogeneous metallographic structures. It is inferred that experimental results and ensuing considerations should be taken into account when formulating technical norms

Fractography as a tool to assess the occurrence of fatigue fractures in complex microstructure structural components

Fractographic assessment of fatigue fractures may be difficult if they occur in metallic components characterized by low ductility complex microstructures. In these cases reconciliation of known fatigue rupture mechanisms with fractographic appearance of fatigue fractured surfaces is challenging. Special techniques coupled with theory development may be necessary. Pearlitic steels or steels with predominant pearliticmicrostructures are among the ones that are visited and their fatigue fractures interpreted. Analogously, fatigued Al foundry alloys, with hypoeutectic Al-Si compositions, are also illustrated

Exploring the low temperature tempering range of low alloy quenched and tempered steels

Abstract It is well known that quenched and tempered alloy steel components with ultimate tensile strength in excess of 1400 MPa are seldom employed as mechanical components, due to their not adequate ductility, as ascertained by multiple researches performed during World War II and soon after. Nevertheless, use of low temperature tempered steels in some niche applications, as well as researches performed on surface heat treated high carbon steels and on their behavior upon tempering in the vicinity of 200°C have stemmed into renewed interest in quenched and low temperature tempered low alloy steels. Application to 36NiCrMo16 steel bars is examined here, by means of tensile and hardness tests and fractographic and metallographic examinations after quenching and tempering in the 160 to 440 °C temperature range

Contemporary Prevalence of Byssinosis in Low- and Middle-Income Countries: A Systematic Review

We aimed to identify the contemporary prevalence of byssinosis through a systematic review. Medline, Web of Science, Embase, and Global Health databases were used to identify studies published in any language between 2000 and 2019, reporting primary data on byssinosis among adults. We used the Joanna Briggs Institute checklist to estimate the risk of bias in studies and undertook a qualitative, narrative data analysis. The review considered the prevalence of byssinosis, chest tightness, and airflow obstruction in textile workers in low- and middle-income countries (LMICs). We found 26 relevant studies that included 6930 workers across 12 countries. Most of the studies (n = 19) were from Asia, and seven from African countries. Twenty-five studies were cross-sectional surveys while one was a cohort study. The prevalence of byssinosis was reported by 18 studies, and ranged from 8% to 38%, without any clear associations, at the group level, between the prevalence of byssinosis and durations of workers’ exposures. Prevalence of chest tightness ranged between 4% and 58% and that of airflow obstruction between 10% and 30%. A strong correlation (r = 0.72) was found between prevalence of byssinosis and cotton dust levels. Our findings indicate that byssinosis remains a significant, contemporary problem in some parts of the textile sector in LMICs

Fatigue crack growth in inhomogeneous steel components

presentazione orale al TMS 2009 Annual Meeting & Exhibition (TMS2009), San francisco, CA, USA, 15/2/2008 - 19/2/200

Comparison of Ni-Cr and Co-based alloys for fuel injectors

Presentazione orale al convegno TMS 2011 - 140th Annual Meeting & Exhibition, svoltosi a San Diego, USA, dal 27/02/2011 al 03/03/201

Fatigue behavior of dual-phase and TWIP steels for lightweight automotive structures

Presentazione orale al convegno Euromat 2011, svoltosi a Montpellier, Francia, dal 12/09/2011 al 15/09/201

Use of low-cost particle counters for cotton dust exposure assessment in textile mills in low- and middle-income countries

OBJECTIVE: There is a lack of consensus on methods for cotton dust measurement in the textile industry, and techniques vary between countries-relying mostly on cumbersome, traditional approaches. We undertook comparisons of standard, gravimetric methods with low-cost optical particle counters for personal and area dust measurements in textile mills in Pakistan. METHODS: We included male textile workers from the weaving sections of seven cotton mills in Karachi. We used the Institute of Occupational Medicine (IOM) sampler with a Casella Apex 2 standard pump and the Purple Air (PA-II-SD) for measuring personal exposures to inhalable airborne particles (n = 31). We used the Dylos DC1700 particle counter, in addition to the two above, for area-level measurements (n = 29). RESULTS: There were no significant correlations between the IOM and PA for personal dust measurements using the original (r = -0.15, P = 0.4) or log-transformed data (r = -0.32, P = 0.07). Similarly, there were no significant correlations when comparing the IOM with either of the particle counters (PA and Dylos) for area dust measurements, using the original (r = -0.07, P = 0.7; r = 0.10, P = 0.6) or log-transformed data (r = -0.09, P = 0.6; r = 0.07, P = 0.7). CONCLUSION: Our findings show a lack of correlation between the gravimetric method and the use of particle counters in both personal and area measurements of cotton dust, precluding their use for measuring occupational exposures to airborne dust in textile mills. There continues to be a need to develop low-cost instruments to help textile industries in low- and middle-income countries to perform cotton dust exposure assessment

Microstructural, mechanical and fatigue properties of Cobalt alloys

Presentazione orale al convegno TMS 2010 - 139th Annual Meeting & Exhibition, svoltosi a Seattle (USA) dal 14/02/2010 al 18/02/201

Fracture toughness and fatigue resistance of quenched and tempered steels with microstructures deriving from a slant quench. Consequences on technical standards

Mechanical components fabbricated with quenched and tempered steels, exhibiting mixed microstructures as derived from slant quench conditions, are frequently encountered in the industrial practice, owing to a tendency to employ quite low alloy steels or due to quite large sections. The low notch strength of mixed microstructure steel samples was already emphasized in the 1950s; yet, it has never been investigated again. Also, technical standards have not addressed the risk deriving from the use of steel components with mixed microstructures. When pearlite and ferrite are present alongside tempered martensite and bainite, the fracture toughness of steel pieces diminishes to very dangerous levels. Results of an experimental program on the fracture toughness of plastic mould steels are reported, singling out microstructure mixtures with too a low toughness. In addition, the fatigue crack propagation rate is adversely affected by inhomogeneous metallographic structures. It is inferred that experimental results and ensuing considerations should be taken into account when formulating technical norms