Strain sensitivity of carbon nanotube cement-based composites for structural health monitoring

Cement-based smart sensors appear particularly suitable for monitoring applications, due to their self-sensing abilities, their ease of use, and their numerous possible field applications. The addition of conductive carbon nanofillers into a cementitious matrix provides the material with piezoresistive characteristics and enhanced sensitivity to mechanical alterations. The strain-sensing ability is achieved by correlating the variation of external loads or deformations with the variation of specific electrical parameters, such as the electrical resistance. Among conductive nanofillers, carbon nanotubes (CNTs) have shown promise for the fabrication of self-monitoring composites. However, some issues related to the filler dispersion and the mix design of cementitious nanoadded materials need to be further investigated. For instance, a small difference in the added quantity of a specific nanofiller in a cement-matrix composite can substantially change the quality of the dispersion and the strain sensitivity of the resulting material. The present research focuses on the strain sensitivity of concrete, mortar and cement paste sensors fabricated with different amounts of carbon nanotube inclusions. The aim of the work is to investigate the quality of dispersion of the CNTs in the aqueous solutions, the physical properties of the fresh mixtures, the electromechanical properties of the hardened materials, and the sensing properties of the obtained transducers. Results show that cement-based sensors with CNT inclusions, if properly implemented, can be favorably applied to structural health monitoring

Preparation and properties of adhesives based on phenolic resin containing lignin micro and nanoparticles: A comparative study

This work investigated, for the first time, the role of nanosized lignin (LNP), in comparison with microlignin (LMP), when introduced at two different weight amounts (5% and 10 wt%) in bulk phenol–formaldehyde resol as adhesive. Morphological analysis was performed to check out the dispersion and interfacial bonding of lignin in the phenolic resin. The curing process has been examined by differential scanning calorimetry (DSC), while the thermal stability of the composites has been evaluated by using thermogravimetric (TGA) and thermo-mechanical (TMA) analysis. Results exhibited that small amount of lignin could both favor the thermal cure reaction, due to its abundance of phenylpropane units, and the initial thermal resistance could be consequently improved, especially when the nano-sized lignin was used. Meanwhile, the effect of micro- and nano-modification on tensile shear strength of wood lap joints based on lignin-phenol–formaldehyde resol adhesives was also analyzed. Results showed that 5 wt% of LNP could positively increase the shear strength from 8.7 to 10.9 MPa, opening the possibility of using environmental friendly nanoscale lignin in cross linked traditional phenol wood adhesives with enhanced adhesion performance, strongly related to nanoparticles higher specific surface area and reactivity. Keywords: A. Resol resin, A. Lignin micro/nanoparticles, B. Thermal properties, D. Shear tes

An Experimental Study on Static and Dynamic Strain Sensitivity of Smart Concrete Sensors Doped with Carbon Nanotubes for SHM of Large Structures

The availability of new self-sensing cement-based strain sensors allows the development of dense sensor networks for Structural Health Monitoring (SHM) of reinforced concrete structures. These sensors are fabricated by doping cement-matrix materials with conductive fillers, such as Multi Walled Carbon Nanotubes (MWCNTs), and can be embedded into structural elements made of reinforced concrete prior to casting. The strain sensing principle is based on the multifunctional composites outputting a measurable change in their electrical properties when subjected to a deformation. Previous work by the authors was devoted to material fabrication, modeling and applications in SHM. In this paper, we investigate the behavior of several sensors fabricated with and without aggregates and with different MWCNTs content. The strain sensitivity of the sensors, in terms of fractional change in electrical resistivity for unit strain, as well as their linearity are investigated through experimental testing under both static and dynamically varying compressive loadings. Moreover, the responses of the sensors when subjected to destructive compressive tests are evaluated. Overall, the presented results contribute to improving the scientific knowledge on the behavior of smart concrete sensors and to furthering their understanding for SHM applications

An Experimental Study on Static and Dynamic Strain Sensitivity of Embeddable Smart Concrete Sensors Doped with Carbon Nanotubes for SHM of Large Structures

The availability of new self-sensing cement-based strain sensors allows the development of dense sensor networks for Structural Health Monitoring (SHM) of reinforced concrete structures. These sensors are fabricated by doping cement-matrix mterials with conductive fillers, such as Multi Walled Carbon Nanotubes (MWCNTs), and can be embedded into structural elements made of reinforced concrete prior to casting. The strain sensing principle is based on the multifunctional composites outputting a measurable change in their electrical properties when subjected to a deformation. Previous work by the authors was devoted to material fabrication, modeling and applications in SHM. In this paper, we investigate the behavior of several sensors fabricated with and without aggregates and with different MWCNT contents. The strain sensitivity of the sensors, in terms of fractional change in electrical resistivity for unit strain, as well as their linearity are investigated through experimental testing under both quasi-static and sine-sweep dynamic uni-axial compressive loadings. Moreover, the responses of the sensors when subjected to destructive compressive tests are evaluated. Overall, the presented results contribute to improving the scientific knowledge on the behavior of smart concrete sensors and to furthering their understanding for SHM applications.Ministerio de Educación FPU13/0489

Evaluation of the Thermal Diffusivity of Carbon/Phenolic Composites (CPCs) through Oxy-Acetylene Torch (OAT) Test—Part 1: Experimental Characterization and Preliminary Validation

Carbon/Phenolic Composites (CPCs) are essential to manufacture many portions of the nozzle assembly of Solid Rocket Motors (SRMs) which are essential both to preserve the independent access to space as well as for the homeland security. In our research, a feasible approach aimed at preliminary retrieving the in-plane and out-plane thermal diffusivity of CPCs through the Oxy-Acetylene Torch (OAT) tests was validated. The proposed approach showed to be effective and able to bypass some limitations of common protocols, especially in terms of capability to determine the thermal diffusivity of CPCs at high heating rates. A comprehensive work of comparison of the obtained data with state-of-the-art CPCs such as MX-4926 and FM-5014 has also been carried out, evidencing the effectiveness of the proposed method

Effect of alumina nanoparticles on the thermal properties of carbon fibre-reinforced composites

In this work, we investigated the thermal behaviour of a carbon-fibre composite impregnated with nano-alumina-based nanocomposites. First of all, we demonstrated that it is possible to obtain good dispersion and distribution of nanoparticles by mechanical mixing. In all the studied filler percentages, the presence of the ceramic filler did not affect the processability of the blends and the mechanical properties of the composites. First, the thermal stability of the nanocomposites was investigated by thermogravimetric analysis (TGA). Then, the fire reaction of the fibre-reinforced composites was studied at different heat fluxes, by TGA, cone calorimeter and exposure to a direct flame. In presence of an oxidizing hyperthermal environment, the experimental data suggested the role of ceramic particles as anti-oxidizer agent for the char and the carbon fibres. Moreover, the use of alumina nanoparticles allowed a slight reduction of heat release rate. Particularly at a heat flux of 35 kW/m 2, the burnt material containing the higher quantity of nano-alumina maintained a residual structural integrity because of the higher presence of char that bound together the fibres. To estimate the integrity of the composites after exposure to a direct flame (heat flux 500 kW/m2), mechanical tests were carried out on the burnt specimens. Copyright © 2013 John Wiley & Sons, Ltd.Peer Reviewe

Strain sensitivity of carbon nanotube cement-based composites for structural health monitoring

Cement-based smart sensors appear particularly suitable for monitoring applications, due to their self-sensing abilities, their ease of use, and their numerous possible field applications. The addition of conductive carbon nanofillers into a cementitious matrix provides the material with piezoresistive characteristics and enhanced sensitivity to mechanical alterations. The strain-sensing ability is achieved by correlating the variation of external loads or deformations with the variation of specific electrical parameters, such as the electrical resistance. Among conductive nanofillers, carbon nanotubes (CNTs) have shown promise for the fabrication of self-monitoring composites. However, some issues related to the filler dispersion and the mix design of cementitious nanoadded materials need to be further investigated. For instance, a small difference in the added quantity of a specific nanofiller in a cement-matrix composite can substantially change the quality of the dispersion and the strain sensitivity of the resulting material. The present research focuses on the strain sensitivity of concrete, mortar and cement paste sensors fabricated with different amounts of carbon nanotube inclusions. The aim of the work is to investigate the quality of dispersion of the CNTs in the aqueous solutions, the physical properties of the fresh mixtures, the electromechanical properties of the hardened materials, and the sensing properties of the obtained transducers. Results show that cement-based sensors with CNT inclusions, if properly implemented, can be favorably applied to structural health monitoring.This proceeding is published as Antonella D'Alessandro, Filippo Ubertini, Simon Laflamme, Marco Rallini, Annibale L. Materazzi, Josè M. Kenny, "Strain sensitivity of carbon nanotube cement-based composites for structural health monitoring", Proc. SPIE 9803, Sensors and Smart Structures Technologies for Civil, Mechanical, and Aerospace Systems 2016, 980319 (20 April 2016); doi: 10.1117/12.2218905. Posted with permission.</p

A novel class of cost effective and high performance composites based on terephthalate salts reinforced polyether ether ketone

Poly(ether ether ketone) (PEEK)-based nanocomposites have been realized with incorporation (0–30 wt %) of anhydrous calcium terephthalate salts (CATAS), synthetized by reaction of terephtalic acid with the metal (Ca) oxide, by means of a melt processing. Their structure, morphology, thermal, and mechanical properties have been investigated. Scanning electron microscopy observations confirmed homogeneous dispersion of nanometer-sized fillers and a toughened fracture morphology even at the higher content, while thermal characterization confirmed an unvaried thermal stability and unmodified crystalline structure of the reference PEEK matrix. A negligible nucleating effect was evidenced, while a blocking effect of the amorphous phase fraction provide composites with increased stiffness, confirmed by enhanced values of G’ and shifts of glass transition peak to higher temperatures, for restriction in chain mobility imposed by CATAS. The proposed solutions aimed to enlarge the application range of high performance costly PEEK-based composites, by using thermally stable nanofillers with limited costs and easily controllable synthesis phase

Delamination Detection in Polymeric Ablative Materials Using Pulse-Compression Thermography and Air-Coupled Ultrasound

Ablative materials are used extensively in the aerospace industry for protection against high thermal stresses and temperatures, an example being glass/silicone composites. The extreme conditions faced and the cost-risk related to the production/operating stage of such high-tech materials indicate the importance of detecting any anomaly or defect arising from the manufacturing process. In this paper, two different non-destructive testing techniques, namely active thermography and ultrasonic testing, have been used to detect a delamination in a glass/silicone composite. It is shown that a frequency modulated chirp signal and pulse-compression can successfully be used in active thermography for detecting such a delamination. Moreover, the same type of input signal and post-processing can be used to generate an image using air-coupled ultrasound, and an interesting comparison between the two can be made to further characterise the defect