Friction behavior of laser cladding magnesium alloy against AISI 52100 steel

The use of magnesium alloys in engineering applications is becoming increasingly important as a relatively low density allows savings in energy consumption and therefore reduction in air pollution. An associated reduction in inertia makes these alloys potential candidates for friction components, but they suffer from poor wear resistance. Laser surface alloying with appropriate powder mixture is an innovative technique to improve surface properties of metallic alloys. In this study, the effect of laser surface alloying using Al12%Si powder on wear resistance of a magnesium alloy ZE41 is investigated. Hardness and wear resistance of the alloy are significantly enhanced after treatment

Excimer laser treatment of ZE41 magnesium alloy for corrosion resistance and microhardness improvement

We would like to acknowledge the financial support of the ‘‘Conseil regional de PACA’’ and Protection des Metaux d’Arenc). The authors are grateful to PMA’s engineers Ms. E. Castellan, Ms. A. Gonthier and Mr. F. Miretti for their help and assistance with the salt-spray testsA laser surface melting treatment (LSMT) was performed on a ZE41 Mg-alloy using an excimer KrF laser. The laser-melted layer depth depends on the laser scan speed. The morphology and the microstructure of the laser-melted surface were characterized, thanks to the scanning electron microscopy (SEM). The melted Mg-alloy presented a homogenous distribution of the alloying elements in the magnesium matrix. The laser surface melting treatment increased the microhardness of the ZE41 Mg-alloy and improved its corrosion resistance

Friction stir welding of AZ31 magnesium alloy rolled sheets: Influence of processing parameters

The temperature evolution during friction stir welding (FSW) and the resulting residual stresses of AZ31 Mg alloy were studied to get a better understanding of the mechanisms involved in this process. The relationship between the processing parameters, the heat and plastic deformation produced and the resulting microstructure and mechanical properties was investigated. Increasing the shoulder diameter or the tool rotation speed or decreasing the welding speed produced an increase in the heat generated during the process and then promoted grain growth. The temperature distribution on the advancing side and on the retreating side differed, and stress levels were higher on the retreating side. The grain size heterogeneity produced by FSW was not the prevailing cause of failure.AEROMAG Project N°AST4-CT-2005-516152 European Unio

Friction behavior of laser cladding magnesium alloy against AISI 52100 steel

The use of magnesium alloys in engineering applications is becoming increasingly important as a relatively low density allows savings in energy consumption and therefore reduction in air pollution. An associated reduction in inertia makes these alloys potential candidates for friction components, but they suffer from poor wear resistance. Laser surface alloying with appropriate powder mixture is an innovative technique to improve surface properties of metallic alloys. In this study, the effect of laser surface alloying using Al12%Si powder on wear resistance of a magnesium alloy ZE41 is investigated. Hardness and wear resistance of the alloy are significantly enhanced after treatment

Microstructure and properties of welds between 5754 Al alloys and AZ31 Mg alloys using a Yb:YAG laser

The authors wish to thank Mr. Henri ANDRZEJEWSKI for his technical assistance in laser experiments. The authors wish to place their sincere thanks to Professor Philippe BOURNOT and Dr. Eric VALERIO for helpful discussions.Dissimilar laser beam welding between A5754 Al alloy and AZ31 Mg alloy with the plate thickness of 2 mm was investigated. Complex flow pattern characterized by a large volume of intermetallic compounds Al12Mg17 and Al3Mg2 is formed in the fusion zone. Microhardness measurement of the dissimilar welds presents an uneven distribution due to the complicated microstructure of the weld, and the maximum value of microhardness in the fusion zone is much higher than of the base materials

Finite element simulation of magnesium alloys laser beam welding

The authors are grateful to FONDERIE MESSIER (HONSEL group) that provided the as-cast magnesium alloy workpieces. The authors would like also to acknowledge the technical support of Dr. Morraru of the IMS Laboratory, ARTS ET MÉTIERS PARISTECH, Aix En Provence, France.In this paper, a three-dimensional finite element model is developed to simulate thermal history magnesium-based alloys during laser beam welding. Space–time temperature distributions in weldments are predicted from the beginning of welding to the final cooling. The finite element calculations were performed using Cast3M code with which the heat equation is solved considering a non-linear transient behaviour. The applied loading is a moving heat source that depends on process parameters such as power density, laser beam dimensions and welding speed, and it is associated to moving boundary conditions. Experiments were carried out to determine temperature evolution during welding and to measure the laser weld width. By comparing the thermal model answers with the measurements, it is found that numerical simulations results are in a good agreement with the experimental data

Excimer laser treatment of ZE41 magnesium alloy for corrosion resistance and microhardness improvement

We would like to acknowledge the financial support of the ‘‘Conseil regional de PACA’’ and Protection des Metaux d’Arenc). The authors are grateful to PMA’s engineers Ms. E. Castellan, Ms. A. Gonthier and Mr. F. Miretti for their help and assistance with the salt-spray testsA laser surface melting treatment (LSMT) was performed on a ZE41 Mg-alloy using an excimer KrF laser. The laser-melted layer depth depends on the laser scan speed. The morphology and the microstructure of the laser-melted surface were characterized, thanks to the scanning electron microscopy (SEM). The melted Mg-alloy presented a homogenous distribution of the alloying elements in the magnesium matrix. The laser surface melting treatment increased the microhardness of the ZE41 Mg-alloy and improved its corrosion resistance

Texture evolution in Nd:YAG-laser welds of AZ31 magnesium alloy hot rolled sheets and its influence on mechanical properties

AZ31 hot rolled magnesium alloy presents a strong basal texture. Using laser beam welding (LBW) as a joining process induces high temperature gradients leading to major texture changes. EBSD was used to study the texture evolution, and tensile tests coupled with speckle interferometry were performed to understand its influence on mechanical properties. The random texture obtained in the LBW fusion zone is mainly responsible for the yield strength reduction.AEROMAG Project N°AST4-CT-2005-516152 European Unio

Numerical modelling of laser rapid prototyping by fusion wire deposit

International audienceA finite element model has been developed to simulate an innovative laser rapid prototyping process. Several numerical developments have been implemented in order to simulate the main steps of the rapid prototyping process: injection, heating, phase change and deposit. The numerical model also takes into account different phenomena: surface tension in the liquid state, asborptivity and plasma effects during materiallaser interaction. The threedimensional model is based on the lagrangian approach used in the Forge® finite element software. The thermal model coupled with materiallaser model is compared and gives good agreements. Simulations of the rapid prototyping are compared with experimental results

Numerical modelling of laser rapid prototyping by fusion wire deposit

A finite element model has been developed to simulate an innovative laser rapid prototyping process. Several numerical developments have been implemented in order to simulate the main steps of the rapid prototyping process: injection, heating, phase change and deposit. The numerical model also takes into account different phenomena: surface tension in the liquid state, asborptivity and plasma effects during materiallaser interaction. The threedimensional model is based on the lagrangian approach used in the Forge® finite element software. The thermal model coupled with materiallaser model is compared and gives good agreements. Simulations of the rapid prototyping are compared with experimental results