Wingtip vortex in a NACA0012 airfoil and its active control

Contribución mediante sesión pósterWe conduct experiments in a towing-tank to analyse the flow patterns of wingtip vortices in a NACA 0012 airfoil. In this experimental research, we provide PIV measurements and flow visualisations. Without active control, several parameters are given experimentally as function of the Reynolds number, so we compare these data with the theoretical models of Batchelor, and Moore and Saffman together with DNS. Secondly, we analyse the effect of a continuous injection in the spanwise direction. The continuous jet has a strong influence on the wing-tip vortex formation. We explore this effect at low chord based Reynolds number ranging from 7000 up to 20000. We change the aspect ratio of the injection, R, defined as the ratio of the velocities between the jet (Uj) and free-stream (U). For R=1, we find that the jet strongly affects the wingtip vortex formation with a sudden decrement of the axial vorticity and the azimuthal velocity. This technique is a challenge and a promising tool to reduce the intensity of the vortex core.Universidad de Málaga. Campus de Excelencia Internacional Andalucía Tech

Effect of the axial jet on the optimal response in Batchelor vortex

En este póster se estudia la respuesta óptima del torbellino de Batchelor para distintos números de onda. Se demuestra que incluso teniendo la velocidad axial, un torbellino es capaz de tener grandes amplificaciones de energía.Universidad de Málaga. Campus de Excelencia Internacional Andalucía Tech

Influence of Reynolds number on theoretical models for trailing vortices

We conduct direct numerical simulations for a NACA0012 airfoil at Reynolds numbers (Re) ranging from 300 to 7000 to determine the wake behavior behind this wing profile. We characterize the structure of the wing-tip vortex, finding a reasonable agreement with experimental results at Re=7000. In addition, we model the trailing vortex theoretically, thus obtaining the parameters for Batchelor’s and Moore and Saffman’s models. We compare the results of the best fitting for the axial vorticity and the azimuthal velocity, finding only small discrepancies. The main contribution of this research work is to study the evolution of these theoretical parameters as function of the Reynolds number. We observe that the wake becomes unstable at Re ≈1200, in agreement with previous results. These instabilities in the wake behind the wing produce a change in the trend of theoretical parameters (keywords: vortex dynamics, trailing vortices, theoretical models).Universidad de Málaga. Campus de Excelencia Internacional Andalucía Tech

Parabolic trough collectors. Fundamentals of heat transfer applied to solar thermal energy.

Solar thermal energy has undergone major development in recent years. The most widely used technologies are central receiver solar towers and parabolic trough collectors (PTC)[1]. The latter technology has great advantages due to its higher optical and thermal efficiency, but, despite being a well-proven technique, it presents certain problems inherent to the manufacturing and durability of some critical elements in the system. They are generally composed of an absorber tube surrounded by a glass cover and in the intermediate space, a vacuum is created to minimize thermal losses by convection[2]. The absorber tube is located at the focal line of a parabolic mirror that concentrates sun’s rays. To predict the thermal behavior of this type of system, ray-tracing techniques are used to determine the thermal load and accurate correlations are also needed to calculate the convective heat transfer. Also, the original design shows some problems such as the selective coating applied on the absorber surface, whose thermal performance decays with time. Besides, the metal-glass welding are also a significant weak spot, which due to the thermal expansion can cause the partial or total loss of the vacuum in the aforementioned annulus. In this work we present the results of the modeling of this type of systems in different working configurations, as well as a new design proposal to improve the thermal transfer in this type of systems.Universidad de Málaga. Campus de Excelencia Internacional Andalucía Tech

FeAl and NbAl3 intermetallic- HVOF coatings: structure and properties

Transition metal aluminides in their coating form are currently being explored in terms of resistance to oxidation and mechanical behavior. This interest in transition metal aluminides is mainly due to the fact that their high Al content makes them attractive for high-temperature applications. This is also a reason to study their resistance to wear; they may be suitable for use in applications that produce a lot of wear in aggressive environments, thus replacing established coating materials. In this study, the microstructure, microhardness, and wear and oxidation performance of FeAl and NbAl3 coatings produced by highvelocity oxy-fuel spraying are evaluated with two main aims: (i) to compare these two coating systems¿a commonly studied aluminide (FeAl) and, NbAl3, an aluminide whose deposition by thermal spraying has not been attempted to date¿and (ii) to analyze the relationship between their microstructure, composition and properties, and so clarify their wear and oxidation mechanisms. In the present study, the higher hardness of niobium aluminide coatings did not correlate with a higher wear resistance and, finally, although pesting phenomena (disintegration in oxidizing environments) were already known of in bulk niobium aluminides, here their behavior in the coating form is examined. It was shown that such accelerated oxidation was inevitable with respect to the better resistance of FeAl, but further improvements are foreseen by addition of alloying elements in that alloy

Feasibility of using low pressure cold gas spray for the spraying of thick ceramic hydroxyapatite coatings

This article deals with the production of thick ceramic hydroxyapatite coatings obtained by Low Pressure Cold Gas Spray (LPCGS) system. Several factors such as powder microstructure, surface roughness and cold gas spray system are here discussed in the build‐up process. The use of nanocrystalline powder composed by fine agglomerates and needle‐like shape microstructure allows the realignment and compaction of individual crystallites to form thick deposits. In addition, the activation of the substrate surface results convenient for the first impinging particles anchored properly. Then, layer by layer, particles can remain attached leading to coating build‐up. Additionally, the use of low shock pressure as well as constant feeding system provided by LPCGS system lead to homogeneous coatings in comparison with High Pressure Cold Gas Spray (HPCGS) system. The successful coating build‐up has been achieved not only by the use of an agglomerated feedstock powder, but also by previous surface treatment and the use of the low pressure system. The obtaining of HA components by LPCGS is promising within biomedical field. An improvement of component strength is also suggested by means of thermomechanical analysis of the powder. The performance of a post heat‐treatment leads to an increase in HA strength, as well as crystal size

The effect of hot treatment on composition and microstructure of HVOF iron aluminide coatings in Na2SO4 molten salts

The paper deals with the hot corrosion performance of FeAl base intermetallic HVOF coatings in molten Na2SO4 at 850 C in an isothermal process over the span of 45 h under static conditions. The test was validated with electron microscopy and compositional analyses in the cross-section area, as well as x-ray diffraction techniques. All the coatings were characterized by Al-depleted regions, intersplat oxidation and different stoichiometric ratios of iron aluminides. The results were discussed in relation to the formation of oxide scales on the surface after exposition to corrosive media, as well as heterogeneity and defects of the sprayed coatings. The Fe40Al (at.%) powder showed quite uniform phase distribution after spraying and preserved its integrity after corrosion test; the FeCr25% ? FeAl-TiAl-Al2O3 (wt.%) and Fe46Al-6.55Si (at.%) powders exhibited interface oxidation, with localized corrosion attacks proceeding through particle boundaries and microcrack networks with no evidence of Na and S penetration. FexAly alloys are susceptible to accelerated damage and decohesion of the coating, whereas the formation of sulfides is observed at certain points

Influence of Cold Gas Spray process conditions on the microstructure of Fe-based amorphous coatings

Fe-based amorphous metallic coatings were prepared by Cold Gas Spray process. Through this study, the effects of the process conditions such as spraying distance, gas pressure and temperature on the microstructure of as-sprayed coatings are evaluated. Microstructural studies show that the coatings can present a densely layered structure with porosity below 0.5% and thickness around 800 μm depending on the process conditions. Precipitation of nanocrystals in as-sprayed coatings is observed and present results show its dependence on the thermal and kinetic energy implicated in the process. In general, when gas temperature and pressure decreased, in the studied range, coatings displayed a dense and amorphous structure

Sliding wear behavior of Fe-Al coatings at high temperatures

The medium and high temperature tribological behavior of different iron aluminide thermal spray coatings was investigated. Several powders synthesized through different routes (ball milling, self-decomposition, and self-propagating high-temperature sintering (SHS)) were evaluated. High heterogeneity of conventional High Velocity Oxygen Fuel (HVOF) coatings plays a vital role in their sliding performance, but as long as their integrity is preserved under high temperature oxidizing conditions, the wear rates are found to be acceptable, as it occurs in the case of ball milled Fe-40Al (at.%) powder. The friction phenomenon and wear mechanisms were analyzed in detail through the wear track morphology, contact surface, and friction coefficients. The occurrence of brittle phases in the sprayed coatings, which are also present when tested at high temperatures, appeared to be crucial in accelerating the coating failure

Influence of the substrate on the formation of metallic glass coatings by cold gas spraying

Cold gas spray technology has been used to build up coatings of Fe-base metallic glass onto different metallic substrates. In this work, the effect of the substrate properties on the viscoplastic response of metallic glass particles during their impact has been studied. Thick coatings with high deposition efficiencies have been built-up in conditions of homogeneous flow on substrates such as Mild Steel AISI 1040, Stainless Steel 316L, Inconel 625, Aluminum 7075-T6, and Copper (99.9%). Properties of the substrate have been identified to play an important role in the viscoplastic response of the metallic glass particles at impact. Depending on the process gas conditions, the impact morphologies show not only inhomogeneous deformation but also homogeneous plastic flow despite the high strain rates, 10 8 to 10(9) s(-1), involved in the technique. Interestingly, homogenous deformation of metallic glass particles is promoted depending on the hardness and the thermal diffusivity of the substrate and it is not exclusively a function of the kinetic energy and the temperature of the particle at impact. Coating formation is discussed in terms of fundamentals of dynamics of undercooled liquids, viscoplastic flow mechanisms of metallic glasses, and substrate properties. The findings presented in this work have been used to build up a detailed scheme of the deposition mechanism of metallic glass coatings by the cold gas spraying technology