Comparative Study on Laser Welding Thick-Walled TC4 Titanium Alloy with Flux-Cored Wire and Cable Wire

In the welding process of thick-walled titanium alloys, the selection of the wire type is one of the critical factors affecting the welding quality. In this paper, flux-cored and cable wires were used as filler materials in the welding of thick-walled titanium alloys. The macrostructure, microstructure, texture, and grain size of both welded joints were compared by employing an optical microscope (OM), scanning electron microscope (SEM), and transmission electron microscope (TEM), and the tensile and impact properties were also evaluated. The comparison result showed that the fusion zone microstructure of both welded joints was dominated by a basketweave structure composed of interwoven acicular α′ martensite, whereas the microstructure of flux-cored wire welded joints was finer, and the degree of anisotropy was low. The strength of both welded joints was higher than that of the base metal, ensuring that fracture occurred in the base metal area during tension. The Charpy impact energy of the flux-cored wire welded joint was 16.7% higher than that of the cable wire welded joint, indicating that the welded joint obtained with the flux-cored wire performed better in the welding process of thick-walled titanium alloys

Microstructure and Mechanical Properties of Low-Carbon High-Strength Steel Fabricated by Wire and Arc Additive Manufacturing

Wire and arc additive manufacturing (WAAM) is a novel technique for fabricating large and complex components applied in the manufacturing industry. In this study, a low-carbon high-strength steel component deposited by WAAM for use in ship building was obtained. Its microstructure and mechanical properties as well as fracture mechanisms were investigated. The results showed that the microstructure consisted of an equiaxed zone, columnar zone, and inter-layer zone, while the phases formed in different parts of the deposited component were different due to various thermal cycles and cooling rates. The microhardness of the bottom and top varied from 290 HV to 260 HV, caused by temperature gradients and an inhomogeneous microstructure. Additionally, the tensile properties in transversal and longitudinal orientations show anisotropy characteristics, which was further investigated using a digital image correlation (DIC) method. This experimental fact indicated that the longitudinal tensile property has an inferior performance and tends to cause stress concentrations in the inter-layer areas due to the inclusion of more inter-layer zones. Furthermore, electron backscattered diffraction (EBSD) was applied to analyze the difference in Taylor factor between the inter-layer area and deposited area. The standard deviation of the Taylor factor in the inter-layer area was determined to be 0.907, which was larger than that in the deposited area (0.865), indicating nonuniform deformation and local stress concentration occurred in inter-layer area. Finally, as observed from the fracture morphology on the fractured surface of the sample, anisotropy was also approved by the comparison of the transversal and longitudinal tensile specimens

In Vitro Bioactivity Study of RGD-Coated Titanium Alloy Prothesis for Revision Total Hip Arthroplasty

Total hip arthroplasty (THA) is a common procedure for the treatment of end-stage hip joint disease, and the demand for revision THA will double by 2026. Ti6Al4V (Titanium, 6% Aluminum, and 4% Vanadium) is a kind of alloy commonly used to make hip prothesis. To promote the osseointegration between the prothesis and host bone is very important for the revision THA. The peptide Arg-Gly-Asp (RGD) could increase cell attachment and has been used in the vascular tissue engineering. In this study, we combined the RGD with Ti6Al4V alloy using the covalent cross-linking method to fabricate the functional Ti6Al4V alloy (FTA). The distribution of RGD oligopeptide on the FTA was even and homogeneous. The FTA scaffolds could promote mouse osteoblasts adhesion and spreading. Furthermore, the result of RT-qPCR indicated that the FTA scaffolds were more beneficial to osteogenesis, which may be due to the improvement of osteoblast adhesion by the RGD oligopeptide coated on FTA. Overall, the FTA scaffolds developed herein pave the road for designing and building more efficient prothesis for osseointegration between the host bone and prothesis in revision THA

Comparative Study on Laser Welding Thick-Walled TC4 Titanium Alloy with Flux-Cored Wire and Cable Wire

In the welding process of thick-walled titanium alloys, the selection of the wire type is one of the critical factors affecting the welding quality. In this paper, flux-cored and cable wires were used as filler materials in the welding of thick-walled titanium alloys. The macrostructure, microstructure, texture, and grain size of both welded joints were compared by employing an optical microscope (OM), scanning electron microscope (SEM), and transmission electron microscope (TEM), and the tensile and impact properties were also evaluated. The comparison result showed that the fusion zone microstructure of both welded joints was dominated by a basketweave structure composed of interwoven acicular α′ martensite, whereas the microstructure of flux-cored wire welded joints was finer, and the degree of anisotropy was low. The strength of both welded joints was higher than that of the base metal, ensuring that fracture occurred in the base metal area during tension. The Charpy impact energy of the flux-cored wire welded joint was 16.7% higher than that of the cable wire welded joint, indicating that the welded joint obtained with the flux-cored wire performed better in the welding process of thick-walled titanium alloys