A Janus Molecule for Screen-Printable Conductive Carbon Ink for Composites with Superior Stretchability

Inspired by decades of research in the compatibilization of fillers into elastomeric composites for high-performance materials, a novel polyurethane-based stretchable carbon ink is created by taking advantage of a Janus molecule, 2-(2,5-dimethyl-1H-pyrrol-1-yl)propane-1,3-diol (serinol pyrrole, SP). SP is used to functionalize the carbon and comonomer in the polymer phase. The use of SPs in both the organic and inorganic phases results in an improved interaction between the two phases. When printed, the functionalized material has a factor 1.5 lower resistance-strain dependence when compared to its unfunctionalized analogue. This behavior is superior to commercially available carbon inks. To demonstrate the suitability of ink in an industrial application, an all-printed, elastomer-based force sensor is fabricated. This “pyrrole methodology” is scalable and broadly applicable, laying the foundation for the realization of printed functionalities with improved electromechanical performance.</p

Roll-to-Roll Slot Die Coated Perovskite for Efficient Flexible Solar Cells

The feasibility of upscaling the perovskite solar cells technologies to high volume production using roll-to-roll (R2R) slot die coating is demonstrated in this study. Perovskite solar cells are produced by R2R slot die coating on flexible substrates with a width of 30 cm and the web speed of 3–5 m min−1. R2R deposition of the electron transport layer and perovskite is performed at ambient atmosphere from nontoxic solvents compatible with industrial manufacturing. The average stabilized power conversion efficiency of the devices made on different areas of the foil is 12%, with the best value of 13.5%. The demonstrated achievement is an important milestone and a big solid step toward future commercialization of perovskite-based solar cells technologies.Green Open Access added to TU Delft Institutional Repository ‘You share, we take care!’ – Taverne project https://www.openaccess.nl/en/you-share-we-take-care Otherwise as indicated in the copyright section: the publisher is the copyright holder of this work and the author uses the Dutch legislation to make this work public.Novel Aerospace Material

Toward high volume solution based roll-to-roll processing of OLEDs

The large volume production of flexible electronics by solution based roll-to-roll (R2R) manufacturing technologies is a promising upscaling strategy for the organic electronics industry. Typical optoelectronic devices like organic light emitting diodes (OLEDs) consist of a complex stack of functional layers. Solution deposition of these structures eliminates the need for expensive vacuum processing. This contribution presents approaches for solution based R2R production methods of functional OLED layers on flexible polymer substrates. The development of a R2R line with two slot-die coating stations is discussed which can deposit two uniform layers consecutively in a single run (“tandem coating”) at web speeds up to 30 m/min. Furthermore, it offers the unique feature that there is no contact between the rollers and the top side of the substrate where the functional coating is deposited. Thereby, an important source of particle contamination and other damage to the device is eliminated. In addition to continuous deposition, stripe and intermittent coating techniques have been developed, allowing the production of patterned layers. Finally, examples will be shown of OLEDs where two functional materials are deposited by R2R processing from solution.Novel Aerospace Material