Development of advanced plasma surface technologies for high performance carbon paper gas diffusion layer and 316 stainless steel bipolar plates

In this work, a portfolio of novel active screen plasma surface engineering technologies have been developed including active screen plasma surface modification of carbon paper for gas diffusion layer (GDL) and active screen plasma surface co-alloying of 316 austenitic stainless steel with both interstitial alloying element of nitrogen and such substitutional alloying elements as silver (Ag), niobium (Nb) and platinum (Pt). The active screen plasma surface modification of GDL carbon paper at a low temperature for a short period of time can effective activate the carbon paper surface mainly due to the removal of the hydrophobic PTFE coating and introduction of many functional groups, thus contributing to the improved growth of Pt nano-wires. Accordingly, the electrochemical and catalysis performance can be effective improved. The novel ASP surface alloying technique developed from this research has been applied to modify the 316 stainless steel surface using nitrogen for active screen plasma nitriding (ASPN); nitrogen and silver (N&Ag); nitrogen and niobium (N&Nb); and nitrogen and platinum (N&Pt). The experimental results have demonstrated that the layer structure of the ASP treated 316 SS surfaces can be tailored by using different alloying elements and/or adjusting treatment parameters. The surface electrical conductivity of 316 can be reduced significantly. The ASPN, ASPA(N&Ag) and ASPA(N&Nb) increase the corrosion potential, lower the corrosion current density, but raise the passive current density of 316 SS. Among all the surface alloying treatments, the ASPA(N&Pt) treatment has delivered the best performance and fulfilled the technique target set by the Department of Energy (DoE), USA

Microstructure and mechanical properties of wire and arc additive manufactured thin wall with low-temperature transformation

Low-temperature transformation (LTT) welding wire was initially developed to mitigate residual stress in the weld. It could also be used for internal stress optimization in Wire and Arc Additive Manufacturing (WAAM) process. In this study, a 26 layers LTT wall sample fabricated by using the WAAM technique was investigated. The microstructure of the LTT deposited wall includes elongated cellular martensite and reticular residual austenite. With the accumulation of deposition height, the prior austenite grain size increases, and the volume fraction of residual austenite and the density of dislocations in martensite decreases. According to the model of martensite transformation kinetics, the original austenite grain size is the main reason that affects the austenite fraction. In addition, the presence of a thermal cycle leads to the refinement of the martensitic microstructure and the increase in the boundary density, as well as the elimination of the sub-stable austenitic phase resulting in higher tensile properties in the middle samples than in the top ones. From the current work, it is clear that the unique thermal cycle treatment of WAAM is beneficial in improving the performance of LTT materials.</p

Active screen plasma nitriding of 316 stainless steel for the application of bipolar plates in proton exchange membrane fuel cells

Proton exchange membrane fuel cell (PEMFC) has attracted considerable interest because of its superb performance, and many researches are focused on the development of high-performance, long-life bipolar plates. Stainless steel bipolar plates offer many advantages over the conventional graphite bipolar plates, such as low material and fabrication cost, excellent mechanical behaviour and ease of mass production. However, the insufficient corrosion resistance and relatively high interfacial contact resistance (ICR) become the major obstacles to the widespread use of stainless steel bipolar plates. In this work, active screen plasma nitriding (ASPN), a novel plasma nitriding technique, was used to modify the surface of 316 austenitic stainless steel. A variety of analytical techniques, including X-ray diffraction (XRD), scanning electron microscopy (SEM), glow discharge optical emission spectrometer (GDOES), were employed to characterize the nitrided samples. The results reveal that a nitrogen supersaturated S-phase layer has been successfully produced on the surface of all nitrided 316 stainless steel samples. The interfacial contact resistance (ICR) value can be decreased dramatically after ASPN treatment and the corrosion resistance can also been improved. In addition, better corrosion resistance can be achieved by active screen plasma nitriding with a stainless steel screen than with a carbon steel screen. This technique could be used to improve the performance and lifespan of bipolar plates for fuel cells

Efficacy and safety of a novel 450 nm blue diode laser versus plasmakinetic electrocautery for the transurethral resection of non-muscle invasive bladder cancer: The protocol and result of a multicenter randomized controlled trial

ObjectivesTo be the first to apply a novel 450 nm blue diode laser in transurethral resection of bladder tumor (TURBt) to treat patients with non-muscle invasive bladder cancer (NMIBC) and evaluate its efficacy and safety during the preoperative period compared to the conventional plasmakinetic electrocautery.Materials and MethodsRandomized controlled trial (RCT) in five medical centers was designed as a non-inferiority study and conducted from October 2018 to December 2019. Patients with NMIBC were randomized to the blue laser or plasmakinetic electrocautery group for TURBt. As the first study to evaluate this novel blue laser device, the primary outcome was the effective resection rate of bladder tumors, including effective dissection and hemostasis. The secondary outcomes were the perioperative records, including surgical time, postoperative indwelling catheter time, hospital stay length, blood loss, reoperation rate, wound healing and adverse events.ResultsA total of 174 patients were randomized to either the blue laser group (85 patients) or plasmakinetic electrocautery group (89 patients). There was no statistical significance in the clinical features of bladder tumors, including tumor site, number and maximum lesion size. Both the blue laser and plasmakinetic electrocautery could effectively dissect all visible bladder tumors. The surgical time for patients in the blue laser group was longer (p=0.001), but their blood loss was less than that of patients in the control group (p=0.003). There were no differences in the postoperative indwelling catheter time, hospital stay length, reoperation rate or other adverse events. However, the patients undergoing TURBt with the blue laser showed a faster wound healing at 3 months after operation.ConclusionThe novel blue laser could be effectively and safely used for TURBt in patients with NMIBC, and this method was not inferior to plasmakinetic electrocautery during the perioperative period. However, TURBt with the blue laser may provide the benefit to reduce preoperative blood loss and accelerate postoperative wound healing. Moreover, longer follow-up to confirm recurrence-free survival benefit was required

Active screen plasma surface co-alloying of 316 austenitic stainless steel with both nitrogen and niobium for the application of bipolar plates in proton exchange membrane fuel cells

AbstractAustenitic stainless steel has been researched as a promising candidate material for bipolar plates in proton exchange membrane fuel cells. However, its interfacial contact resistance (ICR) is about 16 times higher that of the Department of Energy (DOE) target (10 mΩ cm2), which leads to undesirable fuel cell performance. In this work, a new hybrid plasma surface engineering process, based on active screen plasma co-alloying, has been developed to simultaneously alloy 316 austenitic stainless steel (316 SS) surfaces with both nitrogen and niobium. The results demonstrated that the layer structure of the modified surfaces can be tailored by adjusting the treatment conditions. All the plasma treated 316 SS samples exhibited significantly reduced ICR below the DOE target of 10 mΩ cm2. The corrosion resistance of the N/Nb co-alloyed 316 SS was much better than active screen plasma nitrided and marginally better than the untreated material