886 research outputs found
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Improving Screw Compressor Displacement and Efficiency by Increasing the Rotor Profile Depth
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Economics of water injected air screw compressor systems
There is a growing need for compressed air free of entrained oil to be used in industry. In many cases it can be supplied by oil flooded screw compressors with multi stage filtration systems, or by oil free screw compressors. However, if water injected screw compressors can be made to operate reliably, they could be more efficient and therefore cheaper to operate. Unfortunately, to date, such machines have proved to be insufficiently reliable and not cost effective. This paper describes an investigation carried out to determine the current limitations of water injected screw compressor systems and how these could be overcome in the 15-315 kW power range and delivery pressures of 6-10 bar. Modern rotor profiles and approach to sealing and cooling allow reasonably inexpensive air end design. The prototype of the water injected screw compressor air system was built and tested for performance and reliability. The water injected compressor system was compared with the oil injected and oil free compressor systems of the equivalent size including the economic analysis based on the lifecycle costs. Based on the obtained results, it was concluded that water injected screw compressor systems could be designed to deliver clean air free of oil contamination with a better user value proposition than the oil injected or oil free screw compressor systems over the considered range of operations
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Techno-Economic Analysis of Hybrid Layered Manufacturing
Subtractive manufacturing (CNC machining) has high quality of geometric and
material properties but is slow, costly and infeasible in some cases; additive
manufacturing (RP) is just the opposite. Total automation and hence speed is
achieved in RP by compromising on quality. Hybrid Layered Manufacturing
(HLM) developed at IIT Bombay combines the best features of both these
approaches. It uses arc welding for building near-net shapes which are finish
machined to final dimensions. High speed of HLM surpasses all other processes
for tool making by eliminating NC programming and rough machining. The
techno-economic viability of HLM process has been proved through a real life
case study. Time and cost of tool making using HLM promises to be substantially
lower than that of CNC machining and other RP methods. Interestingly, the
material cost in HLM was also found to be lower. HLM is a cheaper retrofitment
to any 3 or 5 axis CNC milling machine or machining center.Mechanical Engineerin
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Simplified Production of Large Prototypes using Visible Slicing
Rapid Prototyping (RP) is a totally automatic generative manufacturing
technique based on a “divide-and-conquer” strategy called ‘slicing’. Simple
slicing used on 2.5-axis kinematics of the existing RP machines is responsible for
the staircase error. Although thinner slices will have less error, the slice thickness
has practical limits. Visible Slicing overcomes these limitations. A few visible
slices exactly represent the object. Each visible slice can be realized using a 3- axis kinematics machine from two opposite directions. Visible slicing is
implemented on Segmented Object Manufacturing (SOM) machine under
development. SOM can produce soft large prototypes faster and cheaper with
accuracy comparable to that of CNC machining.Mechanical Engineerin
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Three Dimensional Numerical Analysis of Screw Compressor Performance
Modern manufacturing methods enable screw compressors to be constructed to very close tolerances where full 3-D numerical calculation of the heat and fluid flow through them is then required to obtain the maximum possible improvements in their design. An independent stand-alone interface program has been developed by the authors in order to generate a numerical grid for this purpose. The interface employs a procedure to produce rotor profiles and an analytical transfinite interpolation method with adaptive meshing to obtain a fully structured 3-D numerical mesh, which is directly transferable to a CFD code. This was required to overcome problems associated with moving, stretching and sliding rotor domains and with robust calculations in domains with significantly different geometry ranges. Some changes had to be made within the solver functions both to enable calculations and to make them faster. These include a means to maintain constant pressures at the inlet and outlet ports and consideration of two-phase flow resulting from oil injection in the working chamber. Modifications implemented to the CFD procedure improved solutions in complex domains with strong pressure gradients. The pre-processor code and calculating method have been tested on a commercial CFD solver to obtain flow simulations and integral parameter calculations. The results of calculations on an oil injected screw compressor are presented in this paper and compared with experimental results
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A numerical study of fluid-solid interaction in screw compressors
Efforts are continually being made to produce screw compressors with smaller clearances in order to reduce internal leakage. However, since the compression process induces large pressure differences across the rotors and temperature rise, they deform. A reliable method of estimating the interaction between fluid flow parameters and rotor deflection is thus needed in order to minimise clearances while avoiding contact between the rotors and the casing. A 3-D mathematical procedure is presented here to generate a numerical grid comprising both solid and fluid domains. This can be used to calculate the fluid flow and compressor structural deformation simultaneously by means of a suitable commercial numerical solver. Simulation results demonstrate the effects of change in working clearances, caused by rotor deformation, on compressor performance
Nucleotides Regulate Secretion of the Inflammatory Chemokine CCL2 from Human Macrophages and Monocytes
CCL2 is an important inflammatory chemokine involved in monocyte recruitment to inflamed tissues. The extracellular nucleotide signalling molecules UTP and ATP acting via the P2Y2 receptor are known to induce CCL2 secretion in macrophages. We confirmed this in the human THP-1 monocytic cell line showing that UTP is as efficient as LPS at inducing CCL2 at early time points (2–6 hours). Expression and calcium mobilisation experiments confirmed the presence of functional P2Y2 receptors on THP-1 cells. UTP stimulation of human peripheral CD14+ monocytes showed low responses to LPS (4-hour stimulation) but a significant increase above background following 6 hours of treatment. The response to UTP in human monocytes was variable and required stimulation >6 hours. With such variability in response we looked for single nucleotide polymorphisms in P2RY2 that could affect the functional response. Sequencing of P2RY2 from THP-1 cells revealed the presence of a single nucleotide polymorphism altering amino acid 312 from arginine to serine (rs3741156). This polymorphism is relatively common at a frequency of 0.276 ( subjects). Finally, we investigated CCL2 secretion in response to LPS or UTP in human macrophages expressing 312Arg-P2Y2 or 312Ser-P2Y2 where only the latter exhibited significant UTP-induced CCL2 secretion ( donors per group)
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Numerical and experimental research in heat transfer to screw compressor rotors
Due to fast rotation of screw compressor rotors, temperature is uniform in the rotor cross section and temperature field is a function of the axial coordinate only. Apart of that the rotors in one cross section the rotors are simultaneously heated by hot gas on one side while cooled at another side by cold gas. As a result of identification of the main modes of heat transfer both in the rotors and between the rotors and their surroundings and the relative significance of each, a novel procedure is suggested to cool the rotors by injection of minute quantities of a volatile fluid. By this means the compressed gas should attain higher temperatures without rotor distortion. To confirm these concepts and quantify both the heat transfer rates and the rate of liquid injection required for rotor cooling, both a one dimensional flow study and a more complex 3-D numerical analysis were performed, the latter with the aid of a CFD code. The results indicated that the rotors could be maintained at a far lower temperature than that of the discharged gas by flash evaporative cooling, as a result of injecting a fractional percentage by mass of a volatile fluid. This was confirmed by experiment. This technique may be used to operate dry compressors at substantially higher pressure ratios than are currently possible in such machines. It is also shown that only minor design changes are needed to implement it
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Numerical Modelling and Experimental Validation of Twin-Screw Expander
Positive displacement machines have been identified as appropriate expanders for small-scale power generation systems such as Organic Rankine Cycles (ORCs). Screw expanders can operate with good efficiency in working fluids under both dry and two-phase conditions. Detailed understanding of the fluid expansion process is required to optimise the machine design and operation for specific applications, and accurate design tools are therefore essential. Using experimental data for air expansion, both CFD and chamber models have been applied to investigate the influence of port flow and leakage on the expansion process. Both models are shown to predict pressure variation and power output with good accuracy. The validated chamber model is then used to identify the optimal volume ratio and rotational speed for experimental conditions
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