Tribological behaviour of copper oxide nanoparticle suspension

This work presents and discusses the tribological behaviour of nanoparticle suspensions in a polyalphaolefin (PAO6). CuO nanoparticles were separately dispersed at 0.5, 1.0 and 2.0% wt. in PAO6 using an ultrasonic probe for 2 minutes. AW properties were obtained using a TE53SLIM tribometer with a block-on-ring configuration and EP properties were obtained using a Four-Ball machine according to ASTM D2783. Wear surfaces were analyzed by SEM and EDS after tests. The study led to the following conclusions: nanoparticle suspensions exhibited reductions in friction and wear compared to the base oil; CuO suspensions showed the highest friction coefficient and lowest wear per nanoparticle content of 2%; all concentrations of nanoparticles improved the EP properties of PAO6; CuO showed better results at 0.5% wt. of nanoparticles; and the antiwear mechanism of nanoparticulate additive was produced by tribo-sintering

Viscosity and tribology of copper oxide nanofluids

Nanofluids, a term proposed by Choi in 1995 [1], are composites consisting of solid nanoparticles with sizes varying generally from 1 to 100 nm dispersed in a liquid. Numerous nanoparticles used as oil additives have been investigated in recent years [2-7]. Results show that they deposit on the rubbing surface and improve the tribological properties of the base oil, displaying good friction and wear reduction characteristics even at concentrations below 2%wt. Although the viscosity of the nanofluids is a property of crucial importance for film forming, and hence friction and wear reduction, which are characteristic of lubricants, only Hwang et al. [8] have studied thermal characteristics, kinematic viscosity and tribological properties of nanofluids simultaneously. In this paper, we present measurements of dynamic viscosity of nanofluids formed by copper oxide nanoparticles dispersed in a polyalphaolefin, for temperatures and concentrations varying from 20 to 60ºC and 0.5 to 2% wt., respectively. Dependence of the nanofluid viscosity to the solid fraction and temperature was compared with existing models and its influence on lubrication was also analysed

What triggers a microcrack in printed engineering parts produced by selective laser sintering on the first place?

The proximity of un-melted particles within Selective Laser Sintered (SLS) printed engineering parts made of Nylon-12 is found as a major triggering effect for cracking and ultimately failure. The numerical investigation, by means of the eXtended Finite Element Method (XFEM), was performed over samples with different arrangements of un-melted particles obtained experimentally. The onset and propagation of microcracks was simulated. This included inherently how the degree of particle melt (DPM) in SLS parts affects and controls both crack initiation and propagation. The results evidenced that a microcrack started invariably between the two closest un-melted particles in all numerical tests performed considering different arrangements of un-melted particles

CAD-Based Automated Design of FEA-Ready Cutting Tools

The resources of modern Finite Element Analysis (FEA) software provide engineers with powerful mechanisms that can be used to investigate numerous machining processes with satisfying results. Nevertheless, the success of a simulation, especially in three dimensions, relies heavily on the accuracy of the cutting tool models that are implemented in the analyses. With this in mind, the present paper presents an application developed via Computer-Aided Design (CAD) programming that enables the automated design of accurate cutting tool models that can be used in 3D turning simulations. The presented application was developed with the aid of the programming resources of a commercially available CAD system. Moreover, the parametric design methodology was employed in order to design the tools according to the appropriate standards. Concluding, a sample tool model was tested by performing a number of machining simulations based on typical cutting parameters. The yielded results were then compared to experimental values of the generated machining force components for validation. The findings of the study prove the functionality of the tool models since a high level of agreement occurred between the acquired numerical results and the experimental ones

Influence of the Nose Radius on the Machining Forces Induced during AISI-4140 Hard Turning: A CAD-Based and 3D FEM Approach

The present study investigated the performance of three ceramic inserts in terms of the micro-geometry (nose radius and cutting edge type) with the aid of a 3D finite element (FE) model. A set of nine simulation runs was performed according to three levels of cutting speed and feed rate with respect to a predefined depth of cut and tool nose radius. The yielded results were compared to the experimental values that were acquired at identical cutting conditions as the simulated ones for verification purposes. Consequently, two more sets of nine simulations each were carried out so that a total of 27 turning simulation runs would adduce. The two extra sets corresponded to the same cutting conditions, but to different cutting tools (with varied nose radius). Moreover, a prediction model was established based on statistical methodologies such as the response surface methodology (RSM) and the analysis of variance (ANOVA), further investigating the relationship between the critical parameters (cutting speed, feed rate, and nose radius) and their influence on the generated turning force components. The comparison between the experimental values of the cutting force components and the simulated ones demonstrated an increased correlation that exceeded 89%. Similarly, the values derived from the statistical model were in compliance with the equivalent FE model values due to the verified adequacy

El control del tratamiento superficial de los tapones de corcho

Es bien sabido que el corcho como material posee una serie de características que le hacen susceptible de múltiples aplicaciones industriales (ligereza, elasticidad, compresibilidad, impermeabilidad, elevado rozamiento, aislante térmico etc.) de las cuales la más importante es la fabricación de tapones para el embotellado de los mejores caldos. Esto no solamente se debe al punto de vista económico (por el valor añadido que aporta), sino a lo que representa culturalmente en el mundo del vino. Un buen comportamiento de los tapones en el proceso de encorchado, así como de su permanencia en botella hasta el destapado, está íntimamente ligado a una serie de características de naturaleza físico-mecánica inherentes al corcho, al riguroso y cuidado proceso de fabricación y, de forma muy importante, a los tratamientos superficiale

Anti-Collision Adaptations of BLE Active Scanning for Dense IoT Tracking Applications

Bluetooth low energy (BLE) is one of most promising technologies to enable the Internet-of-Things (IoT) paradigm. The BLE neighbor discovery process (NDP) based on active scanning may be the core of multiple IoT applications in which a large and varying number of users/devices/tags must be detected in a short period of time. Minimizing the discovery latency and maximizing the number of devices that can be discovered in a limited time are challenging issues due to collisions between frames sent by advertisers and scanners. The mechanism for resolution of collisions between scanners has a great impact on the achieved performance, but backoff in NDP has been poorly studied so far. This paper includes a detailed analysis of backoff in NDP, identifies and studies the factors involved in the process, reveals the limitations and problems presented by the algorithm suggested by the specifications and proposes simple and practical adaptations on scanner functionality. They are easily compatible with the current definitions of the standard, which together with a new proposal for the backoff scheme, may significantly improve the discovery latencies and, thus, the probability of discovering a large number of devices in high density scenarios

Wetting Properties of Seven Phosphonium Cation-Based Ionic Liquids

This paper studies the wetting properties of seven phosphonium cation-based ionic liquids: trihexyltetradecylphosphonium bis(2,4,4-trimethylpentyl) phosphinate [P66614][(iC8)2PO2], trihexyltetradecylphosphonium bis(2-ethylhexyl)phosphate [P66614][BEHP], trihexyltetradecylphosphonium bis(trifluoromethylsulfonyl) imide [P66614][NTf2], tributyltetradecylphosphonium dodecylbenzenesulfonate [P44414][DBS], tributylethylphosphonium diethylphosphate [P4442][DEP], trihexyltetradecylphosphonium dicyanamide [P66614][DCA], and trihexyltetradecylphosphonium chloride [P66614][Cl]. The surface tension was analyzed using the Gibbs free energy in a temperature range of 293-353 K, obtaining the expected linear decrease with temperature rise. The contact angle was measured on four different surfaces (AISI 52100 steel, CrN, TiN, and ZrN) and all liquids with high surface tensions interacting with hydrophobic systems displayed high contact angles as expected. The polarity fraction (PF) and the spreading parameter (SP) were estimated to complete and improve the wetting characterization of these ionic liquids, finding TiN-[P66614][BEHP] and TiN-[P66614][(iC8)2PO2] as the most favorable surface-ionic liquid combinations from a wetting point of view