16 research outputs found

    Embrittlement in CN3MN Grade Superaustenitic Stainless Steels

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    Superaustenitic stainless steels (SSS) are widely used in extreme environments such as off-shore oil wells, chemical and food processing equipment, and seawater systems due to their excellent corrosion resistance and superior toughness. The design of the corresponding heat treatment process is crucial to create better mechanical properties. In this respect, the short-term annealing behavior of CN3MN grade SSS was investigated by a combined study of Charpy impact tests, hardness measurements, scanning and transmission electron microscopy. Specimens were heat treated at 1200 K (927 A degrees C) for up to 16 minutes annealing time and their impact strengths and hardnesses were tested. The impact toughness was found to decrease to less than the half of the initial values while hardness stayed the same. Detailed fracture surface analyses revealed a ductile to brittle failure transition for relatively short annealing times. Brittle fracture occurred in both intergranular and transgranular modes. SEM and TEM indicated precipitation of nano-sized intermetallics, accounting for the intergranular embrittlement, along the grain boundaries with respect to annealing time. The transgranular fracture originated from linear defects seen to exist within the grains. Close observation of such defects revealed stacking-fault type imperfections, which lead to step-like cracking observed in microlength scales

    Optimization of Micro-Alloying Elements for Mechanical Properties in Normalized Cast Steel Using Taguchi Technique

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    In this study, Taguchi method is used to find out the effect of micro alloying elements like vanadium, niobium and titanium on the hardness and tensile strength of the normalized cast steel. Based on this method, plan of experiments were made by using orthogonal arrays to acquire the data on hardness and tensile strength. The signal to noise ratio and analysis of variance (ANOVA) are used to investigate the effect of these micro alloying elements on these two mechanical properties of the micro alloyed normalized cast steel. The results indicated that in the micro alloyed normalized cast steel both these properties increases when compared to non-micro-alloyed normalized cast steel. The effect of niobium addition was found to be significantly higher to obtain higher hardness and tensile strength when compared to other micro alloying elements. The maximum hardness of 200HV and the maximum tensile strength of 780 N/mm2 were obtained in 0.05%Nb addition micro alloyed normalized cast steel. Micro-alloyed with niobium normalized cast steel have the finest and uniform microstructure and fine pearlite colonies distributed uniformly in the ferrite. The optimum condition to obtain higher hardness and tensile strength were determined. The results were verified with experiments

    Effect of zirconium and niobium on the microstructure and mechanical properties of high-strength low-alloy cast steels

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    The aim of this work is to study the effect of zirconium and niobium on the refinement of grain size and mechanical properties of micro-alloyed cast steels in heat treated conditions. Five micro-alloyed cast steels with different compositions, as steel without microalloying elements and micro-alloyed steel with (i) 0.05% Zirconium (Zr), (ii) 0.05% Zirconium (Zr) and 0.05% Niobium (Nb), (iii) 0.10% Zirconium (Zr), and (iv) 0.10% Zirconium (Zr) and 0.10% Niobium (Nb) were investigated. The heat treated samples are normalized at 1000 °C followed by air cooling and were characterized to study the characteristics of carbide precipitates by SEM and TEM and mechanical properties were evaluated by tensile test as per ASTM A370. Among these five cast steels, steel containing 0.10% Zr and 0.10% Nb showed a higher tensile strength of 1184 MPa and yield strength of 740 MPa with reasonable impact energy of 42 J compared to other steels under the same heat treated conditions. Due to the combined addition of Zr and Nb elements in the micro-alloyed steel, a remarkable improvement of mechanical properties particularly strength and impact energy was observed. As evident from microstructure investigation, these improved mechanical properties in the present steel could be attributed due to the effective refinement of ferritic grain size in the normalized condition

    Investigation of Shrinkage Defect in Castings by Quantitative Ishikawa Diagram

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    Metal casting process involves processes such as pattern making, moulding and melting etc. Casting defects occur due to combination of various processes even though efforts are taken to control them. The first step in the defect analysis is to identify the major casting defect among the many casting defects. Then the analysis is to be made to find the root cause of the particular defect. Moreover it is especially difficult to identify the root causes of the defect. Therefore, a systematic method is required to identify the root cause of the defect among possible causes, consequently specific remedial measures have to be implemented to control them. This paper presents a systematic procedure to identify the root cause of shrinkage defect in an automobile body casting (SG 500/7) and control it by the application of Pareto chart and Ishikawa diagram. with quantitative Weightage. It was found that the root causes were larger volume section in the cope, insufficient feeding of riser and insufficient poured metal in the riser. The necessary remedial measures were taken and castings were reproduced. The shrinkage defect in the castings was completely eliminated

    Synthesis, microstructure and mechanical properties of Al-Si-Mg alloy hybrid (zircon + alumina) composite

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    20-26<span style="font-size:11.0pt;mso-bidi-font-size: 10.0pt;font-family:" times="" new="" roman","serif";mso-fareast-font-family:"times="" roman";="" mso-ansi-language:en-us;mso-fareast-language:en-us;mso-bidi-language:ar-sa"="" lang="EN-US">In the present work, a detailed study of zircon and alumina reinforcement in to the matrix of Al-Si-Mg alloy on the microstructure and wear behavior has been carried out. To study the effect of reinforcement on the wear behaviour of these composites, the alloy is reinforced with different amounts of zircon and alumina particles limiting to the total 15 wt%. The microstructure of these hybrid composites reveal uniform distribution of the reinforced particles. Composites are found to exhibit better hardness and wear resistance compared to base alloy. Among the different composites, the one reinforced with 3.75 wt% of zircon and 11.25 wt% of alumina particles (composite B) is found to be the best combination exhibiting high hardness and low wear rate at a test load of 15 N. SEM analysis of worn surface of hybrid composites shows no evidence of plastic deformation of matrix phase. Abrasive wear mechanism and particle pull out is the common feature observed from all the composites.</span
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