Orientation selection in dendritic evolution

Computational and experimental demonstration of dendritic crystal growth direction and the morphologic diversity of the resulting dendritic structures are discussed. The primary dendrite growth directions can vary continuously between different crystallographic directions as a function of the composition-dependent anisotropy parameters. The dendritic microstructure of chemically etched and electropolished longitudinal sections of solidified alloys was analyzed using scanning electron microscopy and electron back-scattered diffraction (EBSD) orientation measurements. The experimental results shows the change of dendritic growth direction of compositions as a function of anisotropy in the phase-field simulation. The similarities between the computational and the experimental results strongly supports the hypothesis that the change of anisotropy parameters with the composition is the underlying mechanism of the damage of growth direction observed experimentally

Orientation selection of equiaxed dendritic growth by three-dimensional cellular automaton model

A three-dimensional (3-D) adaptive mesh refinement (AMR) cellular automata (CA) model is developed to simulate the equiaxed dendritic growth of pure substance. In order to reduce the mesh induced anisotropy by CA capture rules, a limited neighbor solid fraction (LNSF) method is presented. An expansion description using two interface free energy anisotropy parameters (\epsilon1, \epsilon2) is used in present 3-D CA model. The dendrite growths with the orientation selection between and are discussed using the different \epsilon1 with \epsilon2=-0.02. It is found that the simulated morphologies by present CA model are as expected from the minimum stiffness criterion

4D synchrotron X-ray tomographic quantification of the transition from cellular to dendrite growth during directional solidification

Solidification morphology directly impacts the mechanical properties of materials; hence many models of the morphological evolution of dendritic structures have been formulated. However, there is a paucity of validation data for directional solidification models, especially the direct observations of metallic alloys, both for cellular and dendritic structures. In this study, we performed 4D synchrotron X-ray tomographic imaging (three spatial directions plus time), to study the transition from cellular to a columnar dendritic morphology and the subsequent growth of columnar dendrite in a temperature gradient stage. The cellular morphology was found to be highly complex, with frequent lateral bridging. Protrusions growing out of the cellular front with the onset of morphological instabilities were captured, together with the subsequent development of these protrusions into established dendrites. Other mechanisms affecting the solidification microstructure, including dendrite fragmentation/pinch-off were also captured and the quantitative results were compared to proposed mechanisms. The results demonstrate that 4D imaging can provide new data to both inform and validate solidification models

Dendritic Growth Morphologies in Al-Zn Alloys—Part I: X-ray Tomographic Microscopy

Upon solidification, most metallic alloys form dendritic structures that grow along directions corresponding to low index crystal axes, e.g., $$\langle100\rangle$$ 〈 100 〉 directions in fcc aluminum. However, recent findings[1,2] have shown that an increase in the zinc content in Al-Zn alloys continuously changes the dendrite growth direction from $$\langle100\rangle$$ 〈 100 〉 to $$\langle110\rangle$$ 〈 110 〉 in {100} planes. At intermediate compositions, between 25 wt pct and 55 wt pct Zn, $$\langle320\rangle$$ 〈 320 〉 dendrites and textured seaweeds were reported. The reason for this dendrite orientation transition is that this system exhibits a large solubility of zinc, a hexagonal metal, in the primary fcc aluminum phase, thus modifying its weak solid-liquid interfacial energy anisotropy. Owing to the complexity of the phenomenology, there is still no satisfactory theory that predicts all the observed microstructures. The current study is thus aimed at better understanding the formation of these structures. This is provided by the access to their 3D morphologies via synchrotron-based X-ray tomographic microscopy of quenched Bridgman solidified specimens in combination with the determination of the crystal orientation of the dendrites by electron-backscattered diffraction. Most interestingly, all alloys with intermediate compositions were shown to grow as seaweeds, constrained to grow mostly in a (001) symmetry plane, by an alternating growth direction mechanism. Thus, these structures are far from random and are considered less hierarchically ordered than common dendrite

Phase-field modeling of eutectic structures on the nanoscale: the effect of anisotropy

This is a post-peer-review, pre-copyedit version of an article published in Journal of Materials Science. The final authenticated version is available online at: https://doi.org/10.1007/s10853-017-0853-8A simple phase-field model is used to address anisotropic eutectic freezing on the nanoscale in two (2D) and three dimensions (3D). Comparing parameter-free simulations with experiments, it is demonstrated that the employed model can be made quantitative for Ag-Cu. Next, we explore the effect of material properties, and the conditions of freezing on the eutectic pattern. We find that the anisotropies of kinetic coefficient and the interfacial free energies (solid-liquid and solid-solid), the crystal misorientation relative to pulling, the lateral temperature gradient, play essential roles in determining the eutectic pattern. Finally, we explore eutectic morphologies, which form when one of the solid phases are faceted, and investigate cases, in which the kinetic anisotropy for the two solid phases are drastically different

Transport in non-ideal, multi-species plasmas

Charged particle transport plays a critical role in the evolution of high energy-density plasmas. As high-fidelity plasma models continue to incorporate new micro-physics, understanding multi-species plasma transport becomes increasingly important. We briefly outline theoretical challenges of going beyond single-component systems and binary mixtures as well as emphasize the roles experiment, simulation, theory, and modeling can play in advancing this field. The 2020 Division of Plasma Physics mini-conference on transport in Transport in Non-Ideal, Multi-Species Plasmas was organized to bring together a broad community focused on modeling plasmas with many species. This special topics issue of Physics of Plasmas touches on aspects of ion transport presented at that mini-conference. This special topics issue will provide some context for future growth in this field