High-speed-propeller wind-tunnel aeroacoustic results

Some aerodynamic concepts are presented together with an explanation of how these concepts are applied to advanced propeller design. The unique features of this propulsion system are addressed with emphasis on the design concepts being considered for the high speed turboprop. More particular emphasis is given to the blade sweep, long blade chords, and the large number of blades

Additional noise data on the SR-3 propeller

The noise generated by supersonic-tip-speed propellers is investigated. An eight bladed propeller was tested in the Lewis 8- by 6-foot wind tunnel with conditions providing data in the subsonic operating region of the propeller. These conditions resulted in a slight reshaping of the curve for blade passing tone as a function of helical tip Mach number as compared with previous results. Directivity curves with an additional transducer position gave an indication of a lobe pattern for this propeller that was not previously observed. The present data at the aft-most position indicate that some reflections, possibly from the test rig support strut, may have affected the data taken previously

Noise of the SR-3 propeller model at 2 deg and 4 deg angle of attack

The noise effect of operating supersonic tip speed propellers at angle of attack with respect to the incoming flow was determined. Increases in the maximum blade passage noise were observed for the propeller operating at angle of attack. The noise increase was not symmetrical with one wall of the wind tunnel having significantly more noise increase than the other wall. This was apparently the result of the rotational direction of the propeller. The lack of symmetry of the noise at angle of attack to the use of oppositely rotating propellers on opposite sides of an airplane fuselage as a way of minimizing the noise due to operation at angle of attack

Noise of fan designed to reduce stator lift fluctuations

An existing fan stage was redesigned to reduce stator lift fluctuations and was acoustically tested at three nozzle sizes for reduced noise generation. The lift fluctuations on the stator were reduced by increasing the stator cord, adjusting incidence angles, and adjusting the rotor velocity diagrams. Broadband noise levels were signficantly reduced in the middle to high frequencies. Blade passage tone sound power was not lessened, but decreases in the harmonics were observed. Aerodynamic improvements in both performance and efficiency were obtained

Noise of the 10-bladed 60 deg swept SR-5 propeller in a wind tunnel

Noise generated by supersonic helical tip speed propellers is a possible cabin environment problem for future airplanes powered by these propellers. Noise characteristics of one of these propellers, designated SR-5, are presented. A matrix of tests was conducted to provide as much acoustic information as possible. During aerodynamic testing it was discovered that the propeller had an aeroelastic instability which prevented testing the propeller at its design advance ratio of 4.08 at axial Mach numbers over 0.7. Plots of the variation of the maximum blade passage tone with helical tip Mach number indicate that, at higher helical tip Mach numbers, the propeller operated on sharply increasing portion of the noise curve; therefore, extrapolations to the design condition would not be accurate. A possible extrapolation indicated that SR-5 at its design point should be quieter than SR-3 at its design point. Directivity plots at the higher helical tip Mach numbers indicate a lobed directivity pattern as was observed previously on the SR-3 propeller

Tone noise of three supersonic helical tip speed propellers in a wind tunnel at 0.8 Mach number

Three supersonic helical tip speed propellers were tested in the NASA Lewis 8- by 6-foot wind tunnel. Noise data were obtained while these propellers were operating at a simulated cruise condition. The walls of this tunnel were not acoustically treated and therefore this was not an ideal location for taking noise data, but it was thought that the differences in noise among the three propellers would be meaningful. The straight bladed propeller which did not incorporate sweep was the noisiest with the aerodynamically swept propeller only slightly quieter. However, the acoustically swept propeller was significantly quieter than the straight propeller, thereby indicating the merit of this design technique

An experimental investigation of the effect of boundary layer refraction on the noise from a high-speed propeller

Models of supersonic propellers were previously tested for acoustics in the Lewis 8- by 6-Foot Wind Tunnel using pressure transducers mounted in the tunnel ceiling. The boundary layer on the tunnel ceiling is believed to refract some of the propeller noise away from the measurement transducers. Measurements were made on a plate installed in the wind tunnel which had a thinner boundary layer than the ceiling boundary layer. The plate was installed in two locations for comparison with tunnel ceiling noise data and with fuselage data taken on the NASA Dryden Jetstar airplane. Analysis of the data indicates that the refraction increases with: increasing boundary layer thickness; increasing free stream Mach number; increasing frequency; and decreasing sound radiation angle (toward the inlet axis). At aft radiation angles greater than about 100 deg there was little or no refraction. Comparisons with the airplane data indicated that not only is the boundary layer thickness important but also the shape of the velocity profile. Comparisons with an existing two-dimensional theory, using an idealized shear layer to approximate the boundary layer, showed that the theory and data had the same trends. Analysis of the data taken in the tunnel at two different distances from the propeller indicates a decay with distance in the wind tunnel at high Mach numbers but the decay at low Mach numbers is not as clear

The propeller tip vortex. A possible contributor to aircraft cabin noise

Although the assumption is generally made that cabin noise levels are governed by the transmission of propeller generated noise through the fuselage sidewall, it was postulated that the propeller wake striking the wing, in particular pressure disturbances generated downstream of the propeller by the action of the propeller tip vortex, could be strong enough to excite the aircraft structure and contribute to the cabin noise level. Tests conducted to measure the strength of the propeller tip vortex support this hypothesis. It was found that the propeller tip vortex can produce a fluctuation pressure on a simulated wing surface in the wake of a propeller that exceeds by more than 15 dB the maximum direct noise that would strike the fuselage. Wing surface response to propeller tip vortex induced excitations, and the effectiveness of this response in radiating noise to the cabin interior, must be established to assess the full significance of these results

Effects of installation caused flow distortion on noise from a fan designed for turbofan engines

Far-field noise measurements were taken for three different installations of essentially the same fan. The installation with the most uniform inlet flow resulted in fan-blade-passage tone sound pressure levels more than 10 dB lower than the installation with more nonuniform inflow. Perceived noise levels were computed for the various installations and compared. Some measurements of inlet flow distortion were made and used in a blade-passage noise generation theory to predict the effects of distortion on noise. Good agreement was obtained between the prediction and the measured effect. Possible origins of the distortion were identified by observation of tuft action in the vicinity of the inlet

Fan noise reduction achieved by removing tip flow irregularities behind the rotor - forward arc test configurations

The noise source caused by the interaction of the rotor tip flow irregularities (vortices and velocity defects) with the downstream stator vanes was studied. Fan flow was removed behind a 0.508 meter (20 in.) diameter model turbofan through an outer wall slot between the rotor and stator. Noise measurements were made with far-field microphones positioned in an arc about the fan inlet and with a pressure transducer in the duct behind the stator. Little tone noise reduction was observed in the forward arc during flow removal; possibly because the rotor-stator interaction noise did not propagate upstream through the rotor. Noise reductions were maded in the duct behind the stator and the largest decrease occurred with the first increment of flow removal. This result indicates that the rotor tip flow irregularity-stator interaction is as important a noise producing mechanism as the normally considered rotor wake-stator interaction