Drastic reduction of sludge in wastewater treatment plants: co-digestion of sewage sludge and aqueous waste in a thermophilic membrane reactor

Sewage sludge and aqueous wastes are usually treated in separate facilities. Both may pose specific issues, mainly related to the uncertainty of the recovery/disposal route and costs, for the sludge, and to the extremely variable quantitative and qualitative properties, for the aqueous waste. In the present work, the co-digestion of thickened sludge and aqueous wastes in a Thermophilic Aerobic Membrane Reactor (TAMR) was studied in order to allow the almost complete reduction of sludge directly in wastewater treatment plants (WWTPs). Different conditions (aerobic and alternate aeration) were tested in a pilot plant, at the semi-industrial scale. The TAMR plant was operated at 48°C with constant organic load rate (5 kgCOD m −3 d −1 ) and hydraulic retention time (5 days). The main results obtained are the following: (I) high overall COD (78–97%) and total phosphorus (>60%) removal rate under both the studied aeration conditions; (II) increase of ammonia concentration due to the effective ammonification of organic nitrogen; (III) low specific sludge production (0.04VSS PRODUCED kgCOD REMOVED −1 ) in the thermophilic reactor

The upgrading of conventional activated sludge processes with thermophilic aerobic membrane reactor: Alternative solutions for sludge reduction

Sludge recovery/disposal represents one of the most crucial aspects related to the management of wastewater treatment plants. The most widely diffused technology for the treatment of industrial and municipal wastewaters is the conventional activated sludge (CAS) process, which is characterized by a relatively high excess sludge production. Different technical solutions are proposed in the literature for sludge minimization and they can be applied either on wastewater line (WL) or sludge line (SL). This work is focused on different approaches based on the use of Thermophilic Aerobic Membrane Reactor (TAMR): this can be added to a CAS plant, and integrated to WL or SL, yielding a significant sludge reduction. The process performance was analysed in terms of volatile solids (VS) reduction and specific sludge production. The TAMR was tested both at full-scale and pilot-scale with different feeding substrates: industrial wastewater for the full-scale plant; industrial wastewater, sludge and a mix of these for the pilot-scale plants. The results obtained are: (i) good solids removal (38–90% and 40–50% in terms of VS for sludge and mix of industrial wastewater and sludge, respectively), (ii) low specific sludge production (0.01–0.09 kgVSS produced kgCOD removed−1 for industrial wastewater and 0.014–0.069 kgVSS produced kgCOD removed−1 for mix of industrial wastewater and sludge) and (iii) a significant reduction of sludge when CAS is improved with the TAMR technology

Treatment of aqueous wastes by means of Thermophilic Aerobic Membrane Reactor (TAMR) and nanofiltration (NF): process auditing of a full-scale plant

This work focuses on the Thermophilic Aerobic Membrane Reactor (TAMR) process. The research was carried out on a full-scale facility where, all along a 12-year period, daily monitoring and process audit tests were conducted for the process analysis and optimization. The plant treated -light and high-strength aqueous wastes and two different configurations were adopted: (1) thermophilic biological reactor + ultrafiltration (TAMR) and (2) TAMR + nanofiltration (TAMR + NF). In the latter case, the average chemical oxygen demand removal yield was equal to 89% and an effective denitrification (nitrogen oxides removal equal to 96%) was achieved by reducing the dissolved oxygen concentration in the bioreactor. Low specific sludge production was observed. Poor sludge settling properties were measured by a lab-scale settling test; respirometric tests (nitrogen uptake rate and ammonia uptake rate) showed the presence of denitrification and the inhibition of nitrification. Hydrodynamic tests revealed the presence of a significant dead space, thus showing room for improving the overall process performance. Finally, the rheological properties of the sludge were measured as a function of the biomass concentration, pH, temperature, and aeration scheme

Treatment of high strength wastewater by thermophilic aerobic membrane reactor and possible valorisation of nutrients and organic carbon in its residues

The depletion of nitrogen and phosphorus represents a significant problem. Two real high strength wastewaters were treated by Thermophilic Aerobic Membrane Reactor (TAMR), an advanced biological process, obtaining significant removal of pollutants. Unlike the previous works, this paper does not focus on the optimization of the performance of the TAMR, but it studied the possible reuses of liquid (permeate) and solid (biological excess sludge) matrices to recover organic carbon, nitrogen and phosphorus and promote a circular economy model. The high nitrogen content of permeate can be exploited stripping ammonia with performances higher than 80% in best conditions to produce ammonium sulphate (useful as fertilizer). Moreover, the respiromeric tests demonstrated that permeate can be used in conventional active sludge systems as external source of organic carbon granting similar denitrification rate as methanol. In the sludge residue extracted from TAMR a significant presence of organic carbon and phosphorus (as hydroxyapatite) were revealed demonstrating the feasibility of recover this residue in land application. A preliminary management costs estimation showed that TAMR, coupled with a stripping and adsorption system to recover nutrients, is economically sustainable