Recent Advances in Turning Processes Using Coated Tools—A Comprehensive Review

Turning continues to be the largest segment of the machining industry, which highlights the continued demand for turned parts and the overall improvement of the process. The turning process has seen quite an evolution, from basic lathes using solid tools, to complex CNC (Computer Numerical Control) multi-process machines, using, for the most part, coated inserts and coated tools. These coatings have proven to be a significant step in the production of high-quality parts and a higher tool life that have captivated the industry. Continuous improvement to turning coated tools has been made, with many researches focusing on the optimization of turning processes that use coated tools. In the present paper, a presentation of various recently published papers on this subject is going to be made, mentioning the various types of coatings that have recently been used in the turning process, the turning of hard to machine materials, such as titanium alloys and Inconel, as well as the interaction of these coatings with the turned surfaces, the wear patterns that these coatings suffer during the turning of materials and relating these wear mechanisms to the coated tool’s life expectancy. Some lubrication conditions present a more sustainable alternative to current methods used in the turning process; the employment of coated tool inserts under these conditions is a current popular research topic, as there is a focus on opting for more eco-friendly machining options.info:eu-repo/semantics/publishedVersio

Recent Advances on Coated Milling Tool Technology—A Comprehensive Review

The milling process is one of the most used processes in the manufacturing industry. Milling, as a process, as evolved, with new machines and methods being employed, in order to obtain the best results consistently. Milling tools have also seen quite an evolution, from the uncoated high-speed steel tool, to the now vastly used, coated tools. Information on the use of these coated tools in recent scientific researches was collected. The coatings that are currently being researched are going to be presented, highlighting some novel advances in the nanocomposite and diamond coatings area, as these coatings are seeing a growing use in the industry, with very satisfactory results, with performance and tool-life increase. Wear mechanism of various types of coatings are also a popular topic on recent research, as the cutting behavior of these coated tools provides valuable information on the tool’s-life. Furthermore, analysis of these mechanisms enables for the selection of the best coating type for the correct application. Recently, the employment of coated tools paired with sustainable lubrication methods as seen some use. As this presents the opportunity to enhance the coated tool’s and the process’s performance, obtaining better results, in terms of better tool-life and better surface finish quality, in a more sustainable fashionThis research was funded by ON-SURF Project, grant number NUP POCI-01-0247-FEDER-024521.info:eu-repo/semantics/publishedVersio

Parameter space of experimental chaotic circuits with high-precision control parameters

ACKNOWLEDGMENTS The authors thank Professor Iberê Luiz Caldas for the suggestions and encouragement. The authors F.F.G.d.S., R.M.R., J.C.S., and H.A.A. acknowledge the Brazilian agency CNPq and state agencies FAPEMIG, FAPESP, and FAPESC, and M.S.B. also acknowledges the EPSRC Grant Ref. No. EP/I032606/1.Peer reviewedPublisher PD

Recovery of substrates and macro-benthos after fishing trials with a new Portuguese clam dredge

The effect of dredging on bottom structure was assessed, to estimate the damage inflicted on the benthic macrofauna left on the dredge path and to evaluate aggregations of scavengers within the track. Sediment suspended during dredging rapidly resettled both on sand and sandy-mud bottoms. Dredge tracks were deeper on sandy-mud sediments and persisted longer than in sandy sediments. The disappearance of tracks in both sediment types depended both on current strength and wave action. Damage and mortality induced by dredging on the macrobenthic animals left on the dredge path was relatively low. Post-fishing diver observations showed that damaged animals left on the dredge path rapidly attracted scavengers, mainly Ophiura albida. Immediately after the tow ophiuras reached densities 8 times greater in the track region than in the background. However, they dispersed again rapidly because only few damaged fauna were available on the dredge tracks. Undamaged or slightly damaged shellfish started to rebury immediately after escaping from the dredge

Hybrid Manufacturing Processes Used in the Production of Complex Parts: A Comprehensive Review

Additive manufacturing is defined as a process based on the superposition of layers of materials in order to obtain 3D parts; however, the process does not allow achieve the adequate and necessary surface finishing. In addition, with the development of new materials with superior properties, some of them acquire high hardness and strength, consequently decreasing their ability to be machined. To overcome this shortcoming, a new technology assembling additive and subtractive processes, was developed and implemented. In this process, the additive methods are integrated into a single machine with subtractive processes, often called hybrid manufacturing. The additive manufacturing process is used to produce the part with high efficiency and flexibility, whilst machining is then triggered to give a good surface finishing and dimensional accuracy. With this, and without the need to transport the part from one machine to another, the manufacturing time of the part is reduced, as well as the production costs, since the waste of material is minimized, with the additive–subtractive integration. This work aimed to carry out an extensive literature review regarding additive manufacturing methods, such as binder blasting, directed energy deposition, material extrusion, material jetting, powder bed fusion, sheet laminating and vat polymerization, as well as machining processes, studying the additive-subtractive integration, in order to analyze recent developments in this area, the techniques used, and the results obtained. To perform this review, ScienceDirect, Web of Knowledge and Google Scholar were used as the main source of information because they are powerful search engines in science information. Specialized books have been also used, as well as several websites. The main keywords used in searching information were: “CNC machining”, “hybrid machining”, “hybrid manufacturing”, “additive manufacturing”, “high-speed machining” and “post-processing”. The conjunction of these keywords was crucial to filter the huge information currently available about additive manufacturing. The search was mainly focused on publications of the current century. The work intends to provide structured information on the research carried out about each one of the two considered processes (additive manufacturing and machining), and on how these developments can be taken into consideration in studies about hybrid machining, helping researchers to increase their knowledge in this field in a faster way. An outlook about the integration of these processes is also performed. Additionally, a SWOT analysis is also provided for additive manufacturing, machining and hybrid manufacturing processes, observing the aspects inherent to these technologies.The present work was done and funded under the scope of the projects ON-SURF (ANI | P2020 | POCI-01-0247-FEDER-024521 and MCTool21 “Manufacturing of cutting tools for the 21st century: from nano-scale material design to numerical process simulation” (ref.: “POCI-01-0247- FEDER-045940”) co-funded by Portugal 2020 and FEDER, through COMPETE 2020-Operational Programme for Competitiveness and Internationalisation. This work is also sponsored by FEDER National funds FCT under the project CEMMPRE ref. “UIDB/00285/2020”. F.J.G. Silva also thanks INEGI-Instituto de Ciência e Inovação em Engenharia Mecânica e Engenharia Indústria due to its support.info:eu-repo/semantics/publishedVersio

ULTRASOUND AS TOOL FOR DIAGNOSIS OF DISEASES OF THE REPRODUCTIVE TRACT BULLS

AbstractThe purpose of this study was to evaluate by ultrasound and breeding soundness examination (BSE) the major diseases affecting the reproductive system of Nelore bulls, bred extensively in the state of Para, Brazil. Fifty-nine pure Nelore bulls were used, aged between 5 to 10 years, raised extensively in a commercial farm in the municipality of Paragominas, Pará state, Brazil.  Scrotal circumference, testicular length and width were measured. Semen collection for evaluation of ejaculate volume, turbulence, motility, vigor, concentration and sperm pathologies was performed. Ultrasound examination was performed by equipment type Ultrasonic Transducer - CHISON/D600vet, linear transducers, where the frequency used was 5 MHz, being held two images of each testis, the longitudinal-lateral, lateral and transverse planes. The images were processed using the program Image J. The data were analyzed using the statistical program SAS (2000) and means were compared using Tukey's test (p 0.05). Thus, it can be concluded that ultrasonography is an essential complementary tool in the diagnosis of reproductive disorders in animals subjected to BSE and its use should be recommended

Build-Up an Economical Tool for Machining Operations Cost Estimation

Currently, there is a lack of affordable and simple tools for the estimation of these costs, especially for machining operations. This is particularly true for manufacturing SMEs, in which the cost estimation of machined parts is usually performed based only on required material for part production, or involves a time-consuming, non-standardized technical analysis. Therefore, a cost estimation tool was developed, based on the calculated machining times and amount of required material, based on the final drawing of the requested workpiece. The tool was developed primarily for milling machines, considering milling, drilling, and boring/threading operations. Regarding the considered materials, these were primarily aluminum alloys. However, some polymer materials were also considered. The tool first estimates the required time for total part production and then calculates the total cost. The total production time is estimated based on the required machining operations, as well as drawing, programming, and machine setup time. A part complexity level was also introduced, based on the number of details and operations required for each workpiece, which will inflate the estimated times. The estimation tool was tested in a company setting, comparing the estimated operation time values with the real ones, for a wide variety of parts of differing complexity. An average error of 14% for machining operation times was registered, which is quite satisfactory, as this time is the most impactful in terms of machining cost. However, there are still some problems regarding the accuracy in estimating finishing operation timesinfo:eu-repo/semantics/publishedVersio