Experimental study of the brittle–ductile transition in hot cutting of SG iron specimens

http://www.sciencedirect.com/science/article/pii/S0924013612002579The present paper investigates the brittle-ductile transition (BDT) of the primary shear zone during cutting of spheroidal graphite (SG) iron in the austenitization temperature range (around 1000 °C). The experimental tests were performed using a cutting test bench in the cutting speed range of 0.8 to 1.6m.s-1. The cut surfaces were studied using optical microscopy and Scanning Electron Microscope (SEM) analysis techniques. The obtained results revealed either consequent deep fractured regions governed by a brittle-cracking regime (BCR) or a crack-free cut surface governed by a ductile-shear regime (DSR) with large plastic deformations. When cutting data were discussed with respect to the influences of cutting parameters and obtained cut surface, the correlation is significantly rich. Both cut surface integrity, cutting force curves and metallographic results show a BDT indicating a change in the dominating hot cutting process mechanism. Such a transition is associated with the dynamic recrystallization promoting strain softening and hot cutting by ductile shearing

Digital image correlation as a usefful tool of analysis of hot cutting process

This study deals with the use of Digital Image Correlation (DIC) to investigate the physical phenomena taking place during the orthogonal cutting of a SG iron specimen at high temperature (around 1,000 °C). After h aving recalled the scientific and industrial context, the experimental procedure developed to record the pictures of the tool covered with a speckle pattern at a frequency of 10,000 Hz (thanks to a high speed camera) is explained. The quantitative exploitation of these recordings is leading to a first set of results showing how the cutting speed and the rake angle of the tool have an influence on the physics of the cutting operation.Arts et Métiers ParisTech - DGAR

Effect of Si, Cu and processing parameters on Al-Si-Cu HPDC castings

Chemical composition of secondary Al-Si-Cu alloys and working variables of high-pressure die casting process (HPDC) may change for the same casting parts from one country to another in the world. They can even sometimes vary from one manufacturing site to another within the same country. An experimental study on the influence of alloying elements contents (Si and Cu), casting temperature and injection pressure on mechanical properties of die cast aluminum alloys was carried out to support the automotive industry suppliers in designing their cast parts. The microstructural features and the porosity level were also investigated and assessed. The primary objective is to highlight the modification mechanisms of the achieved properties using tensile tests, hardness measurements and microstructural observations performed on a HPDC casting parts. Low pressure and low temperature increase the rate of porosity, promote the formation of coarse Fe-rich intermetallic compounds and change the morphology of α-Al phases. These in turn deteriorate mechanical tensile properties. However, variation of alloying elements contents modifies the optimum properties achieved when part is made at constant casting processing parameters. Finally, the interactions between the studied parameters of HPDC and the chemical alloying elements show also a significant influence on the tensile properties

Dynamic recrystallization behaviour of spheroidal graphite iron. Application to cutting operations

To increase the competitiveness of manufacturing processes, numerical approaches are unavoidable. Nevertheless, a precise knowledge of the thermo-mechanical behaviour of the materials is necessary to simulate accurately these processes. Previous experimental studies have provided a limited information concerning dynamic recrystallization of spheroidal graphite iron under hot cutting operations. The purpose of this paper is to develop a constitutive model able to describe accurately the occurrence of this phenomenon. Compression tests are carried out using a Gleeble 3500 thermo-mechanical simulator to determine the hot deformation behaviour of spheroidal graphite iron at high strains. Once the activation range of the dynamic recrystallization process is assessed, a constitutive model taking into account this phenomenon is developed and implemented in the Abaqus/Explicit software. Finally, a specific cutting test and its finite element model are introduced. The ability of the numerical model to predict the occurrence of dynamic recrystallization is then compared to experimental observations

Effect of laser irradiation on failure mechanism of TiCp reinforcedtitanium composite coating produced by laser cladding

Laser cladding is an effective technique to coat a metallic substrate with a layer of a different nature.It has been widely reported that the most important combined parameters controlling the quality ofthe coating are the specific energy (E) and the powder density ( ). In the present work, clad depositsof Ti6Al4V + 60 wt.% TiC were prepared on a Ti6Al4V substrate using an optimum combination of Ec= 24 J/mm2 and c= 3 mg/mm2. These experiments were performed using a laser power of 400 and600 W, in order to study the effect of laser power on the properties of the clad. The microstructure, phasecomposition and nanohardness of the coatings were investigated by optical microscopy, scanning elec-tron microscopy and X-ray diffraction. During laser processing, TiC can be partially converted to TiCX(X = 0.5) due mainly to the TiC dissolution into the laser-generated melting pool and subsequent precipi-tation during cooling. It was observed that the lower laser power limit reduces primary TiC dissolution butit also promotes secondary carbide alignment at the interface. On the other hand, the damage mechanisminduced by high laser power is dominated by primary TiC particle cracking by the high stress concentra-tion at the particle matrix interface followed by ductile failure of the matrix. It is also remarkable thatirradiance affects the TiC/TiCxratio despite Ecand care fixed and it determines hardness distributioninside the coating.Authors thank MINECO funding in special the Training of Research Staff programme with the help BES-2009-013589 and the support of the Comision Interministerial de Ciencia y Tecnologia (CICYT), Spain, under Grant MAT2012-39124. This work was developed at the Materials Technology Unit of the Polytechnic University of Valencia associated to CSIC through the National Centre for Metallurgical Research (CENIM). Finally, thank the EU for the funding received through the FEDER help in the project UPOV08-3E-005 for the purchase of equipment and the Generalitat Valenciana for the help ACOMP/2012/094.Candel Bou, JJ.; Jiménez, J.; Franconetti Rodríguez, P.; Amigó Borrás, V. (2014). Effect of laser irradiation on failure mechanism of TiCp reinforcedtitanium composite coating produced by laser cladding. Journal of Materials Processing Technology. 214(11):2325-2332. https://doi.org/10.1016/j.jmatprotec.2014.04.035S232523322141

Thermo-mechanical behaviour of spheroidal graphite iron in the austenitic phase

The main objective of this paper is to identify the thermo-mechanical behaviour at high temperature of the spheroidal graphite (SG) iron EN-GJS-700-2. In the rst instance, tensile and compression tests in austenitic phase are performed. These experiments are carried out using Gleeble 3500 system enabling a precise control on testing temperature and strain rate. Indeed, the e ects of these testing parameters on the SG iron behaviour are studied. Furthermore, a numerical inverse method is used to identify the Johnson-Cook constitutive model of this iron. Finally, post-mortem metallography of specimens is analyzed using optical microscopy

Traumatismes ligamentaires du poignet : quel examen d'imagerie ?

International audienceIn numerical approaches for high speed machining, the rheological behavior of machined materials is usually described by a Johnson Cook law. However, studies have shown that dynamic recrystallization phenomena appear during machining in the tool/chip interface. The Johnson Cook constitutive law does not include such phenomena. Thus, specific rheological models based on metallurgy are introduced to consider these dynamic recrystallization phenomena. Two empirical models proposed by Kim et al. (2003) and Lurdos (2008) are investigated in machining modeling.A two-dimensional finite element model of orthogonal cutting, using an Arbitrary Lagrangian-Eulerian (ALE) formulation, is developed with the Abaqus/explicit software. Specific rheological models are implemented in the calculation code thanks to a subroutine. This finite element model can then predict chip formation, interfacial temperatures, chip-tool contact length, cutting forces and chip thickness with also and especially the recrystallized area.New specific experiments on an orthogonal cutting test bench are conducted on AISI 1045 steel specimens with an uncoated carbide tool. Many tests are performed and results are focused on total chip thicknesses and recrystallized chip thicknesses.Finally, compared to numerical results got with a Johnson Cook law, numerical results obtained using specific rheological models to take into account dynamic recrystallization phenomena are very close to experimental results. This work shows also the influence of rheological behavior laws on predicted results in the modeling of high speed modeling