31 research outputs found

    Online Bearing Remaining Useful Life Prediction Based on a Novel Degradation Indicator and Convolutional Neural Networks

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    In industrial applications, nearly half the failures of motors are caused by the degradation of rolling element bearings (REBs). Therefore, accurately estimating the remaining useful life (RUL) for REBs are of crucial importance to ensure the reliability and safety of mechanical systems. To tackle this challenge, model-based approaches are often limited by the complexity of mathematical modeling. Conventional data-driven approaches, on the other hand, require massive efforts to extract the degradation features and construct health index. In this paper, a novel online data-driven framework is proposed to exploit the adoption of deep convolutional neural networks (CNN) in predicting the RUL of bearings. More concretely, the raw vibrations of training bearings are first processed using the Hilbert-Huang transform (HHT) and a novel nonlinear degradation indicator is constructed as the label for learning. The CNN is then employed to identify the hidden pattern between the extracted degradation indicator and the vibration of training bearings, which makes it possible to estimate the degradation of the test bearings automatically. Finally, testing bearings' RULs are predicted by using a ϵ\epsilon-support vector regression model. The superior performance of the proposed RUL estimation framework, compared with the state-of-the-art approaches, is demonstrated through the experimental results. The generality of the proposed CNN model is also validated by transferring to bearings undergoing different operating conditions

    Prevalence, associated factors and outcomes of pressure injuries in adult intensive care unit patients: the DecubICUs study

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    Funder: European Society of Intensive Care Medicine; doi: http://dx.doi.org/10.13039/501100013347Funder: Flemish Society for Critical Care NursesAbstract: Purpose: Intensive care unit (ICU) patients are particularly susceptible to developing pressure injuries. Epidemiologic data is however unavailable. We aimed to provide an international picture of the extent of pressure injuries and factors associated with ICU-acquired pressure injuries in adult ICU patients. Methods: International 1-day point-prevalence study; follow-up for outcome assessment until hospital discharge (maximum 12 weeks). Factors associated with ICU-acquired pressure injury and hospital mortality were assessed by generalised linear mixed-effects regression analysis. Results: Data from 13,254 patients in 1117 ICUs (90 countries) revealed 6747 pressure injuries; 3997 (59.2%) were ICU-acquired. Overall prevalence was 26.6% (95% confidence interval [CI] 25.9–27.3). ICU-acquired prevalence was 16.2% (95% CI 15.6–16.8). Sacrum (37%) and heels (19.5%) were most affected. Factors independently associated with ICU-acquired pressure injuries were older age, male sex, being underweight, emergency surgery, higher Simplified Acute Physiology Score II, Braden score 3 days, comorbidities (chronic obstructive pulmonary disease, immunodeficiency), organ support (renal replacement, mechanical ventilation on ICU admission), and being in a low or lower-middle income-economy. Gradually increasing associations with mortality were identified for increasing severity of pressure injury: stage I (odds ratio [OR] 1.5; 95% CI 1.2–1.8), stage II (OR 1.6; 95% CI 1.4–1.9), and stage III or worse (OR 2.8; 95% CI 2.3–3.3). Conclusion: Pressure injuries are common in adult ICU patients. ICU-acquired pressure injuries are associated with mainly intrinsic factors and mortality. Optimal care standards, increased awareness, appropriate resource allocation, and further research into optimal prevention are pivotal to tackle this important patient safety threat

    Computing and Information CONFLICT ANALYSIS OF MULTI-SOURCE SST DISTRIBUTION

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    Abstract. Thisarticlefocuses onevaluating the quality ofsea surfacetemperature(SST) observed by satellite remote sensing. Under the premises that the scarcity of field measurement data and the abundant but overlapped multiple satellites detect information, in this article the consistency of multiple source information is used to verify the accuracy and reliability of satellite remote sensing data. Due to the limitation of Grubbs test when analyzing multi-source satellites SST, an improved algorithm is proposed, which is found to be more effectively than the traditional variance method when quantifying the differences and conflicts of SST. And the method is applied to the data extracted from 11 SST products in East China Sea, so a large amount of points set with high consistent can be confirmed, the outlying data can be discovered and eliminated, the waters (not include the outlying data) with confliction can be dig out and the conflicting level also can be quantized. It provides reference for the subsequent researchers to evaluate the quality of marine information

    Achieving grain refinement and ultrahigh yield strength in laser aided additive manufacturing of Ti−6Al−4V alloy by trace Ni addition

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    Fabricating fine equiaxed grains without undesirable secondary phases is highly challenging for additively manufactured Ti−6Al−4V alloy. The reference amount of Ni addition, which can achieve grain refinement without secondary phase formation, is 0.9 wt. % based on Thermo-Calc calculation. The Ti−6Al−4V−0.9Ni alloy produced by laser-based directed energy deposition demonstrate refined microstructure and an ultrahigh yield strength (1309 MPa). A modified quantitative model is proposed to analyse the strengthening mechanism, and the results demonstrate that the yield strength increment is mainly ascribed to the refined α phase. This work can contribute to the development of customised titanium alloy using additive manufacturing

    Data-driven adaptive control for laser-based additive manufacturing with automatic controller tuning

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    Closed-loop control is desirable in direct energy deposition (DED) to stabilize the process and improve the fabrication quality. Most existing DED controllers require system identifications by experiments to obtain plant models or layer-dependent adaptive control rules, and such processes are cumbersome and time-consuming. This paper proposes a novel data-driven adaptive control strategy to adjust laser voltage with the melt pool size feedback. A multitasking controller architecture is developed to incorporate an autotuning unit that optimizes controller parameters based on the DED process data automatically. Experimental validations show improvements in the geometric accuracy and melt pool consistency of controlled samples. The main advantage of the proposed controller is that it can adapt to DED processes with different part shapes, materials, tool paths, and process parameters without tweaking. System identification is not required even when process conditions are changed, which reduces the controller implementation time and cost for end-users.Agency for Science, Technology and Research (A*STAR)Published versionThis research was funded by A*ccelerate, grant number ACCL/19-GAP077-R20A

    Superior strength-ductility in laser aided additive manufactured high-strength steel by combination of intrinsic tempering and heat treatment

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    This work investigated laser aided additive manufacturing (LAAM) high-strength steel by leveraging the intrinsic tempering effect to facilitate the formation of high-fraction of metal carbides (e.g. M23C6 and M7C3) in the as-built samples. The intrinsic tempering effect contributes to a superior mechanical property than traditional manufacturing methods in as-built condition, promoting subsequent heat treatments (HTs) for excellent mechanical properties. The influence of HTs on the microstructures and mechanical properties were characterised in multi-scales. A large number of carbides are intrinsically formed due to the tempering effect during deposition. The high-density dislocations in the as-built sample facilitate the formation of massive nano-twins and carbides during HT. The HTed sample achieves a true tensile stress of about 1.81 GPa together with a true strain of about 21%, achieving an excellent strength-ductility combination compared to wide-range high-strength steels processed by additive manufacturing and conventional methods. The grain and twin boundaries strengthening, precipitation strengthening and dislocation strengthening contribute to the high strength, while the good ductility originates from twinning induced plasticity (TWIP) and transformation-induced plasticity (TRIP) effects, and high work-hardening rate, during deformation. The findings imply a potential way to develop AM-customised materials by fully understanding and utilising the IHT effect
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